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Rod length/ Compression Heights/ Case Heights

Joined Mar 2005
514 Posts | 6+
Sunset desert/ Murray River. S.A/Victoria Australi
Hi All,
I am toying with the idea of destroking my 650 back to a 550 but need to know if this is viable.

I need to obtain the rod lengths, piston compression heights and case heights of the new generation vertically split engines in all their variants to ascertain if I can destroke the 650 with the 550 crank but retain my cases and compensate for the stroke decrease with rod length and piston height?

Does anyone have info on the above heights / lengths???

Cheers,
AUSBERG
 
Thanks Taffy.
From what I understand Husaberg may have offered different compression heights on the 100 mm piston

different rod lengths for the 450/550/650 as per. info in owners doc for 400/501/550

and different case heights to top it all off !!!!

Sure makes my 650 to 550 conversion either very very simple, or very very hard.

I should have bought a 501 in the first place............
 
you can check out a lot of stuff by looking up the parts book. i get lazy sometimes and ask dopy questions because i can't be arsed to check up.

i soon get put in my place though! :oops: :oops:

the 470 has the highest compression of all the 100mm pistons. but remember-that doesn't make it a bolt in item. time for the plasticine i reckon...

regards

Taffy
 
Taffy said:
you can check out a lot of stuff by looking up the parts book. i get lazy sometimes and ask dopy questions because i can't be arsed to check up.

i soon get put in my place though! :oops: :oops:

the 470 has the highest compression of all the 100mm pistons. but remember-that doesn't make it a bolt in item. time for the plasticine i reckon...

regards

Taffy
the owners doc only has rod lengths for four models, no stroke lengths, no bore diametres, no piston crown heights and no crank centre to deck heights so the question isn't "dopey" it simply asks for help in clarification.
to answer without the aid of the technical detail; be careful not to run a short stoke very long rod combination. the intake charge can stall at lower rpm necessitating the use of intake and exhaust ports that you can fit your hand down. the resulting engine will be peaky and torqueless. on the other hand the opposite combination can lead to stratospheric piston acceleration leading to excessive rod stretch necessitating massive rods to avoid rod failure. if i get the detail i will try to sort out some combinations. some may require either piston or crankcase deck height machining to affect the fit and i'm not sure how much room there will be to play with.
 
Correct Taffy,
The parts manuals are indeed an invaluable tool for parts comparison.
Referencing the parts manuals was the first thing I did prior to posting this subject.
Whilst they did indeed confirm the different part nos. for all the components/capacities I listed, that is all they they did.
As far as any real technical information in regard to lengths/heights, I have put my faith in Husaberg owners/dealers worldwide who utilise this site.
I understand there are people out there who spend far more time/effort than I do with the Berg in pieces, and who have a much greater data base on the requested info. that I do.
I have no problems with posting a dopey question. I do it all the time.
I really appreciate it when my dopey questions attract intelligent, factual responses. I dont have a problem getting put in my place by people who can answer my query as I requested

That is why I consider this site an invaluable tool for all..
Cheers !!!
AUSBERG
 
benk said:
Taffy said:
you can check out a lot of stuff by looking up the parts book. i get lazy sometimes and ask dopy questions because i can't be arsed to check up.

i soon get put in my place though! :oops: :oops:

the 470 has the highest compression of all the 100mm pistons. but remember-that doesn't make it a bolt in item. time for the plasticine i reckon...

regards

Taffy
the owners doc only has rod lengths for four models, no stroke lengths, no bore diametres, no piston crown heights and no crank centre to deck heights so the question isn't "dopey" it simply asks for help in clarification.
to answer without the aid of the technical detail; be careful not to run a short stoke very long rod combination. the intake charge can stall at lower rpm necessitating the use of intake and exhaust ports that you can fit your hand down. the resulting engine will be peaky and torqueless. on the other hand the opposite combination can lead to stratospheric piston acceleration leading to excessive rod stretch necessitating massive rods to avoid rod failure. if i get the detail i will try to sort out some combinations. some may require either piston or crankcase deck height machining to affect the fit and i'm not sure how much room there will be to play with.

So then Benk,
You are saying that an off road ie torque orientated, broad rpm spectrum motor is far better off with a lower rod ratio overall than the equivalent stroke motor fitted with a longer rod to compensate for percieved, not proven taller 650 cases. Yes ?
 
AUSBERG said:
So then Benk,
You are saying that an off road ie torque orientated, broad rpm spectrum motor is far better off with a lower rod ratio overall than the equivalent stroke motor fitted with a longer rod to compensate for perceived, not proven taller 650 cases. Yes ?

not necessarily. lower rod ratio (long stroke:short rod) gives a smaller included angle at TDC, higher rod ratio (short stroke:long rod) gives a larger included angle. a smaller included angle has a lesser stalling affect on charge speed (valve timing not accounted for) than a larger included angle. however, time is required for ignition burn to complete with variable charge fuel ratios and over a wide rpm range but not so much time that intake charge is interupted. balance between all factors is the key.
 
This is all starting to get way to complicated for my feeble little mind.

Think I'll just leave the 650 as is and ride the KTM 300 2 banger instead.

Shame but.............the 550 probaly would be a sweet bike overall.
 
ausberg

the strokes are in all the parts books
the document is for a 400 and all around it. it has taken a lot of effort just to get that done.
don't worry at all whatsoever about rod lengths and ratios it'll have little or no effect on a mild MX engine. you need to do what you said and that is find all the bits that fit right.
the 470, 501, 550, 650 all use the same 100mm bore as you know and the 470 has the heighest piston crown.
be carful when taking info from UHE-i asked for the downpipe ID's on the 650 and it was measured wrong. i now own £40 of worthless junk.

if air speed is too slow you don't open ports big enough to get your fist down them-just the opposite = they need filling in a little to create more airspeed...

i would keep looking-don't give up. i would also say that unless you are readyu to get going at cutting about that piston crown; i wouldn't bother but only for that reason.

regards

Taffy
 
I was under the impression that for the 2001-03 bikes, only 134 and 135mm conrods were available from Husaberg? Silly me... Education please!

/Dr_C
 

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