Joined Jul 2005
181 Posts | 0+
Högsby, Sweden
I have a problem reassembling the forks on my ´02.
Getting things apart, putting new seals etc wasn´t too bad following the WP manual i downloaded here at UHE.
My problem is simply in tightening the comp valve assembly to 25NM. I get to about 0.5NM before the cartridge starts spinning. The manual doesn´t speak of any special holding tool, nor can I invent one.
On disassembly you are supposed to grab the piston rod and "bend" it to the side creating enough friction to be able to loosen the comp valve assy. That worked out somewhat ok, but using the same method during assembly? Not a chance! Not even with a helper. Don´t want to damage anything, so maybe I am being too careful? I kept the rod inserted not to deform it, but that gives me no leverage.
How do they do this in a production line?
Everything is clean and lubed, threads are 100%.
I am at a loss.
Really need some help on this one please.
Getting things apart, putting new seals etc wasn´t too bad following the WP manual i downloaded here at UHE.
My problem is simply in tightening the comp valve assembly to 25NM. I get to about 0.5NM before the cartridge starts spinning. The manual doesn´t speak of any special holding tool, nor can I invent one.
On disassembly you are supposed to grab the piston rod and "bend" it to the side creating enough friction to be able to loosen the comp valve assy. That worked out somewhat ok, but using the same method during assembly? Not a chance! Not even with a helper. Don´t want to damage anything, so maybe I am being too careful? I kept the rod inserted not to deform it, but that gives me no leverage.
How do they do this in a production line?
Everything is clean and lubed, threads are 100%.
I am at a loss.
Really need some help on this one please.