gear

ILL GET STRAIGHT TO THE POINT WAS GOING ALONG IN 5TH GEAR AND WENT TO CLICK DOWN TWICE AS I WAS SLOWING AND WONT GO LOWER THAN 4TH GEAR.GOT HOME AFTER HAVING TO USE 4TH ONLY AND ABOVE FOR 15 BLOODY MILES.PULLING AWAY WAS FUN !!!! GOT IT ALL APART AND THERE WAS ONE OF THE PINS FROM THE STAR...

i AM BUYING MY FIRST BERG DOSE ANY ONE KNOW WHERE TO GET GEAR THANKYOU AZ

Hi everyone, I've posted a 'WANTED' ad in the classifieds for a gear lever for my 2000 year FC600 and I thought it couldn't hurt to ask here as well! I've been quoted £37 for a brand new lever which sounds extortionate for such a small piece of bent metal!!!! Is it steel- can it be welded...

Hi, I've just swapped from an 04 fe380 to a new 07 fe 450. I'm going to fit a Vapor unit, partly for temp checking and partly for showing revs. There is a facility to set "shift lights" at the revs you determine. Question is, at what revs is a 450 at the top end of its power or...

As I was taking my FC550 2001 apart to rebuild the crank area, I found something that did not seem normal. That was the gear mash or profile of the gear teeth on the kick starter gear(pos 17, part no 230096-01) did not match the profile of the gear(pos 8, part no 230015-01) and the clutch hub...

Meet Emerson!

Hi! I have changed the kick axle and I am now not sure how to engage the clutch in order to get the exact cam position vs piston position. Se picture. The obvious answer is to place the dot on cam gear in between two dots on main gear. The kick axle retaining the arm engaging kick gear is...

I retired from racing 3 years ago, but for some strange reason i ended up buying an 02 fe 400(my wife was delighted as you can imagine) which some one dismantled the engine,bought lots of new bearings etc for and then lost motivation.Thank god i found this web site its been invaluable.I'm...

Need some help with reinstalling the selector drum and the position star on my 2002 650. First question is a stupid one but I'm still gonna ask it to avoid later worries, is there any way to install the selector forks wrong in the selector drum? Or is there only one way? The installation went...

Can any body tell me how much end float there should be on the output gear shaft 550 04. Sparks.

Hi Gang, I've had a good look and can't find the answer, DOC or elsewhere, so can someone help? I note that Dale suggests green loctite for securing the primary drive gear onto the crank end of later model Bergs. My question is, is this just the nut, of are we also loctiting the gear to...

Hi All, New guy here and I have to say that this site is awesome. One of the SMJ members pointed me this way and I'm glad he did. Here is my problem: Primary drive gear broke in half at the key link. Bike is at Longevity Racing (Husaberg dealer) getting repaired. When the primary went...

Recently replaced the electric start free wheel assy and clutch basket due to damaged gears, done approx 4 hrs on new parts. Anyway went for a ride this morning and on a particularly steep rutted hill I got into a bit of difficulty and managed to stall the bike. Retstarted it and WTF...

I have an 05 650FE with 5000kms on it . Today while riding i noticed that all of a sudden when i am in fisrt gear with the clutch in the bike still wants to move? Can anyone tell me how i may be able to fix this problem. It also seems a little stiff when changeing down gears and...

Is this a worthwhile addition to my tool kit or should I just get the specific husaberg ones when the day comes that I need them ? http://cgi.ebay.com.au/NEW-GRIP-14-piec ... dZViewItem

Hi all :) Seeing as how the cases are split I'm considering replacing the .741 6th with the .840 C/R 6th. I dont particularily want to download the old 02 parts manuals, so does anyone out there have the pt nos. for the .840 gearset combo ??( if it is even still available as a spare part)...

Hi Gents The long running saga of my attempt to love my berg continues... Cutting a long story short, I bought and shortly after blew up a '99 400 e-start, I then bought a 99 non e-start 600 and fitted it (eventually after much P***ing about) Wouldn't start, so off it goes to DCR to...

Hello gents, This past weekend I had a three day trip up to the cinder OHV area in northern Arizona to do some high altitude (8000ft) Forest riding. The bike ran pretty good seeing as I didn't re-jet from my 2000ft elevation. Last day of riding and about 5 miles from camp I lost all ability...

well, the question is: I´m out riding and the motor dies on me... (often due to my lack of drivingskill! :) ) when I then try to restart with a gear engaged, and the clutch in of course, it starts but dies again almost imidiatly. If I then, instead, try to start it whith no gear engaged...

hi all guys! a couple of months ago i asked my dealer to give a steel camgear to replace my aluminium made one on my 1994 fe 600. he did gave one originated from a 06' model that will fit right in as he told me. he only mentioned that the bolts needed to be shortened a bit. i opened it this...