Did you check to see if the overflow outlet is loose?{it was on mine bike}The thing would not leak when I watched it either.Could try retorqueing the head bolts if the overflow is not it.I hope that that is all it is.The e-start clutch I hate to say is proably starting to go bad.My old engine had e-start and it did the same thing before it gave up the ghost.Best of luck.t-jet-tim said:Thankyou I will check the overflow
outlet.The wierd part is it won't leak
while you are watching it.The head
is dry,only below the head gasket is
it wet.It is the e-start clutch that is
starting to slip or freewheel.Once the
bike warmed up,it was fine.
The leak I had was right where the overflow hose plugged on to the nipple on the radiator right below the cap.Do you have to add any coolant?Make sure the cap is on good.My bike still sometimes blows coolant out the overflow when ridding hard and I have found the overflow blown all the way to the head on the bike.That is with the overflow hose routed all the way down in front of the engine.Keep a eye on the level and add when needed.Sort of reminds me of a old ford pickup truck,if there is to much coolant in the radiator the thing will blow it out but if the level is right then there is no problems.Good luck.t-jet-tim said:Where does your coolant leak come from?
It's getting colder here so I guess I can
look forward to more starting problems.
I have never rode this bike below 50F.
Thanks JoeUSA.I have had this problem since I first got my bike.The outlet for the over flow on my bike is a plastic part that is pushed in from the inside with the cap off.I think the PO had problems or something and fixed it that way.I tried to fix it one time like what you decribed but with little sucess.I make sure the outlet is pushed out from the inside and the overflow hose is on as far as I can get it.It still works loose from time to time and the way I can tell is it makes getting the radiator cap off a pain.I have something like what you said laying around here somewhere might as well try to fix it right so I don`t have to fool with it.Thanks and take care.JoeUSA said:Hi Bill,
I had a loose over flow tube in the neck of my radiator, I fixed it with metal filled epoxy, the high temperature stuff that you can repair holes in cases with.
Joe