Wow even I had a crack at this post awhile ago.
Here is an update, when my rear tire was knackered I rode my Husaberg on the tar to the local Cafe for a Cappuccino
. The Burger always seems to get someone’s attention, this time it just happened to be a Keihn EFI expert. Turns out the Keihn EFI system is used on a few different makes of bikes, that this guy tunes. He was riding an Orange Pumpkin (Pewk), and told me he could re-map my bike so it was better, I said “Why? The thing is perfect”. I have tuned a few Autronic EFI car/boat systems so looked at him bewildered. I ended up seeing him a few more times and started asking some specific questions about Keihn EFI. So here is a summary from what I learnt from him:
There are 2 main EFI Maps in a Husaberg.
An EFI Map is generally a 2 dimensional table, with one axis the RPM and the other axis TPS or MAP (TPS = Throttle Position Sensor and MAP = Manifold Absolute Pressure Sensor). Basically you can tune (or in EFI speak “Map”) an engine by changing the points where the RPM and TPS or MAP sensor readings meet. The result is the Fuel Injector is opened for a shorter or longer time (Duration). I am not sure if I explained that too well, but trust me it is not that hard. I have only ever tuned RPM/MAP EFI tables, so an RPM/TPS table was new to me.
Basically the engine needs more fuel at higher RPMs and either Higher TPS openings or Less Vacuum (MAP sensor measures Vacuum). The Fuel Map settings can easily be adjusted by reading the Air/Fuel Ratio via an external meter and changing the Map points on the table. This is something best done on a Dyno. With a Dyno you can vary the load on the engine and pretty much Map (tune) all the points in the 2 dimesional Map table except the trailing throttle. Trailing throttle is when you shut the throttle down real quick and the engine starts to slow down, you can’t ever get that accurate but it doesn’t matter because the throttle is closed anyway. When going down hill in 1st gear I can feel the Keihn EFI system completely shut the fuel off on trailing throttle (that is a guess).
Anyway, back on the subject, there are 2 Maps. The Keihn EFI system uses RPM and MAP as the first Map. Then it switches to RPM and TPS somewhere defined by an RPM point. This RPM point is changable. He explained because of the small volume of the Husaberg inlet manifold, or because the Throttle Butterfly is so close to the Engine Inlet Valves, it is difficult for the MAP sensor to get an accurate reading, so it swaps to TPS. That sort of makes sense to me.
Having 2 Maps in the Husaberg that change at a certain RPM makes it a little hard to understand. So it is no wonder that no one knows what happens to Air Fuel Ratios when an Akra is installed. I bet someone knows? Gazza? I have been tinkering on EFI for yonks, and I have no idea what would happen with a Akra installed. So I reckon Dealers would have no idea. Happy to be corrected on that point :?
The only true answer is to install an Air Flow Ratio Meter and measure the result. If the engine runs lean at certain RPMS/Loads it needs re-mapping. I can post a picture of an Autronic Fuel Map if anyone is interested in EFI Maps?
There is also a Timing Map in EFI systems. This is really hard to change as you cannot connect a “meter” to show you if it is correct or incorrect. Yes, there are “Knock Sensors” but they sometimes are not that reliable/accurate. This is where you need the real “Guru” to set the Map. Someone that can "feel/sense" an engine pinging. One day I hope to see Taffy selling the “Super Aggressive” LDC MAP with all these Fuel/Timing settings just perfect. Maybe even the Taffy LDC Camshaft and “Super Aggressive” EFI Map.
On top of the basic Map are corrections to the Map based on certain things:
Air Temperature (Probably the main thing that corrects the Map)
Altitude (Not sure how Keihn do this but am keen to find out)
Coolant Temperature (basically multiples the Fuel by a certain factor when cold, emulates the choke on a carby)
Not sure if I forgot any correction things? Is there anything else?
Starting an EFI engine is an art. EFI systems do many different things for this based on temperature and what ever else they can think of :?