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1992 fc501 Resto/mod build

Frame ready for media blasting-

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The new shoes came in! Time to get the hubs painted, the wheels laced and trued.

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That old Husaberg powdercoat is some thick tough stuff. You may have to resort to burning it off with a torch first.

Good luck and let us know how the blasting goes.
 
After some serious effort I got the swing "this" clean amazing the amount of caked on chain lube that had accumulated under swing arm in 23 years!

Anyone ever removed the swing arm axel inserts like I did?

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Well it took me awhile, but I was able to put some work into the 501. Definitely impressed with the quality of the 2 parts mixing spray can and its ability to spray nice and consistent. Sadly they are only good for 24hr once the hardener is released.

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Loving ur work mate I love the older bergs just out of intrest were did u get the modded intake for ur carb as am planing A 41 flat slide for my 600fe 1993
 
I think he sent the bike up to M-Tech in Bend, Oregon to do all the carb work and fix the decompression set up, motor work was done by Eaton Powersports in Central Point, Oregon.
 
Thanks Oregon Trail....

Having more money then time and correct tools plus the bike showing signs of bent valves I had Big Dave at Eaton Powersports (Husaberg Mechanic) do the top end. I then brought the bike for the carb upgrade work/jetting and De-comp to M-Tech.

Matt, owner of M-tech lathed the air filter side of the carb smooth and turned an adaptor piece to mate the carb to intake boot. The new adaptor flange was then epoxied on.
 
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I was able to get the wheels laced and trued today. Next I will mount my new tires. I am contemplating building some custom wave rotors for the bike. I have access to Solid Works and CNC.

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After some yard work and homework I was able to do a lil more Berg work.

Skid plate mock up.

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Magura master with decomp lever. Since Hydro clutch not made for my Berg I will have to measure and decide on which slave cylinder and line.

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Some engine cleaning test. I am very happy with my test cleaner!

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Thanks Aaron, but Magura makes many different slave cylinders and line lengths. They also make a couple adjustable ones.

Pgs 22-25 in their catalog Catalog | MAGURA

I think I found the one I need and a line. I just need to spend the money to make it happen.

The cleaner is an aluminum brightner. The brand I use is Mac's. Be sure and read the directions as it is not kind to some finishes.
 
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I was able to contemplate my 501's swingarm for a little while today. Not sure what to do with it...I am not one to leave well enough alone.

Suggestions anyone?

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Thanks Aaron, but Magura makes many different slave cylinders and line lengths. They also make a couple adjustable ones.

<snip>

The cleaner is an aluminum brightner. The brand I use is Mac's. Be sure and read the directions as it is not kind to some finishes.

Cool, thanks! I'm way more familiar with aftermarket car parts than bikes. But that link to Magura will be very handy for my friend building a Honda CB550 cafe racer. We don't have Mac's products in any Australian stores that I've found so far. What are the active constituents in it?
 
Ok, I'll bite....I see a magazine in the last picture with an article called "Modified to Perfection", what's that about...wink, wink, wink....
 
Aaron, it contains sulfuric and phosphoric acid plus a few long named ingredients.

Ya O.T, I was looking at the pictures in the magazine and on Google to see if they would give me an idea of what I could do with the swingarm. Not sure whether to leave it, Scotch Brite it, polish it, paint it, custom graphic down the side, or...
 
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That is a good idea. I have had Jet Hot silver ceramic coat an expansion chamber before. Not sure if I want to stay with the typical silver swing arm. Husaberg blue would look interesting and be different.........I've seen a dirt bike where the swing arm was the same gold color as the fork tubes which was cool and unique too.
 
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After weighing all the options I have decided to paint the swing arm...

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