rebuild

Hi all, So I probably have one of the 70-degree bikes that encounter premature big-end failure. The signs so far are metal sludge + thin metal fragments in the oil screen. Plus a knocking/cattering sound. At this stage I there are some gaps in my knowledge about tools, and what parts to...

Have a spare egine for my 650, but its an 03 with SEM ingition, i have kokusan on my 06. Is there any way to convert the SEM to kokosan? There is no place for all the kokosan sensors behind/left of the flywheel with everything oem. But has anyone tried buuilding some kind of bracket and new...

Good people I need guidance. The rockers on my 2002 470 are worn and for a long time would not do a feeler gauge set. The hand turn has worked fine. I think I have serious valve set recession as the valves are very tight after a old slow guy's 35-40 mile off road ride. I am due a full head...

Hi everyone, I think it is time to overhaul my FE600 engine. It is still running great, but is makes bit a different sound than it did a while ago. The engine did with me (i don't know the hours of the previous owners) around 350 (great) hours now , and i think i better get it in a mint...

Hi has any on got a link to were I can get a rebuild manual for a 2002 husaberg FS 650 ? Cheers

Hi. Im new here and new to burgers. I have a tatty 2001 470. And want to get it on the road. How do i register it? Its battered everywhere. So guna start with strip an powder coat frame... And finding lots of broken bits. Any one kno what model mine could b?

Hey guys, I've had my 450 pulled down after it let go on me, and found the locknut for the tapet adjustment came loose, and it and the screw came out, machining some unwanted galleries in the rocker cover on the way. It then found its way into the gearbox and popped it out of gear. Dropping the...

and revalve of my '08 FE-550 suspension, front and rear and proper spring rates! :bounce3: :bounce3: :bounce3: Perfect timing too!... I just finished this frame up build of this girl........ CR500 Powdercoated frame Eric Gorr Motor LT Racing suspension rebuild/revalve (2004 CRF-450...

Im about to split cases of a 390 due to busted top end and large hole in the piston spraying metal into the bottom end: I can not seem to find basic items like a complete gasket kit or cam chain on line; I know parts are interchangeable with some KTM;s but which ones? any sources? anything...

Hello again, 1997 fe600e So i have just completely rebuilt the engine, the rebuilt included, all bearings and rollers, gaskets, and seals, connecting rod kit, high comp piston w/new rings, taffy decomp and spring, taffy sledge, cam follers, '55' camshaft, high velocity intake porting per...

racking up mileage rapidly on the new FE570. searching the forums, it looks like the later models are fairly bulletproof (after sorting out fuel pumps, filters etc) so interested to see what kind of work FE570 owners have had to do after clocking up a lot of mileage. VALVES: most riders seem to...

Hi guys, time to pull the motor apart as it is making some horrid metallic grinding sounds like a collapsed bearing :( , so I'm just after some advise on what to look out for and perhaps what are some good upgrades that i can do while the old girl is apart, was thinking about maybe going the 650...

Hi all, recently rebuilt my 550 for the first time. what a humbling experience. live in Australia, still not sure where the best place for parts is. had the top end inspected at Suttos MC supply. gave me their recommendation -quoted me 1800 for parts without labour. Bit shocked there... can...

Hi guys I bought my 09 fe570 at 110 hrs 5200 k'sit had been well maintained and had a top end done at 105 hrs. Since then ive done 148 hrs to date doing the oil every 10 hrs, use it for trail riding and exploring no racing and always keep it to low / mid revs. Just trying to get an idea how...

Hi, Can engine rebuild of a 2009 fe 450 be done without special tools? Service manual says a few ktm/husa spesific extractors and such are needed.

Hey guys I have an older 501 motor I want to rebuild. Unfortunately I am not To good at motor work. Basic stuff i can do but i am not comfortable with a full rebuild. Any idea's who in the states would give it a go?

Hello boys. Just bought a SM 650 -02. The liner is damaged and suppose the piston is too. What are the "must do" and change when the engine is on the bench? Liner cost`s about 3450:- SKR or 340£ here in Sweden and a Wössner piston on Ebay about 126£. Are the liner cheaper in England? Regards Jampe

Hello, Just rebuilding my FC600 96 Engine due to the cam decompressor stop coming loose and and falling into bottom end. This took a tooth of the primary drive gear and damaged clutch basket gear, fortuneatly no other damage. I have replaced all engine bearings and piston. crank seems all good...

Hi there everyone, I've got a Dellorto PHMzs carb that I'm rebuilding and I need some help with what jets to start with for my area. Elevation: 1,500 ft Temp range: 75-90 Bike: 2001 470 with Lineaweaver X2(IIRC) cam and Big Gun slip on (it's the bike that the wonderful members of the UHE gave...

http://www.supermotojunkie.com/showthread.php?110814-2002-husaberg-fs-650-winter-rebuild what do you guys think so far