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rebuild

  1. Lancer

    FE570 Top End Rebuild

    I read the manual and it doesn't cover whether the engine has to be removed from the frame or not to remove and rebuild the top end Thanks
  2. H

    New main bearings 02 650

    Hi, My balancer shaft bearing spitted out the balls and made a mess around in the crankcase. I have no splitted the case and cleaned everything up and looking for which parts to buy. I obvious need new balancer shaft bearing and new crank bearings. I have read around here but got unsure...
  3. gregfreefaller

    Gregs 2002 FS650 project / rebuild.

    Hello all, Been reading over gavBeys's rebuild thread and saw it was full of useful information. I've decided to start my own. A bit of background on me I am an Marine Engineer in the Navy. I work on nuclear subs. I am specifically a mechanical engineer. Electrics are voodoo but I'm getting...
  4. S

    lots of troubles after head rebuild

    good afternoon...I submit my problem, I hope some a good soul can help me..the bike is a 05 fs 650.. after the head recon, new valve seals, griding valves in the shop, new bering and head gansket..ecc..ecc ktm rfs hot cams cam (cutted) the engine starts only with the red knob hot start...
  5. B

    1994 Husaberg Rebuild - Big Mistake

    Hey everyone, I finished up my rebuild on my 1994 501. The bike started up on the first or second kick and ran great in the 10 minutes I had it out. That's the good news. The bad news is that I found a clip laying on the table that I am about 95% sure that it is a piston circlip :cry: I'm...
  6. M

    2001 FE650E basket case - rebuild

    Hello all! I haven't posted anything since my little new user intro and I thought it was about time to jump in here and share my Husaberg tale. Last year I acquired a basket case 2001 Husaberg FE650E from a friend. I have no prior affinity for Husabergs and no experience with them. I just...
  7. B

    Rear Shock Rebuild

    I currently have a 2009 FE570 and my rear shock just went out. Any recommendation on someone to rebuild it ? I didnt really want to tackle that one myself
  8. V

    94 FE 501 Rebuild

    I picked up a 94 FE 501 a few months ago. It had sat outside in the weather for over a year, and was looking pretty rough. I was able to get it running a couple weeks ago, with just a good cleaning of the carb and rinsing the tank out. I am doing a mild restoration - essentially, just getting...
  9. H

    TE 300 Top End rebuild

    What's the rebuild interval for a 2012 TE 300?
  10. T

    Want To Buy rebuild kit 2003 fs 650

    I am just about to purchas a 2003 fs 650 with unknown km As speedo has been taken of I got this bike cheap with the intention to ride it Then rebuild it with in the first year of owning it I was wondering were one would Go about purchasing a rebuild kit ebay has pistons and rings but no...
  11. J

    Fe350 1992 Carb rebuild

    Good evening all, Carrying on my rebuild of the FE350, I have the bike running now, albeit on choke only. (click to enlarge) I am not sure what the brass part I have circled is for. I know it is for a rubber pipe but I am not sure what the pipe connects to. Any help would be great. Also...
  12. B

    Carburetor Rebuild Kit

    I got my bike running today which was exciting. This is the first time I have heard it run and is likely the first time it has run in years. However, I could only keep it running for about 5 seconds before it would die and some fuel was leaking out of the fuel bowl. The bike has a Dellorto...
  13. C

    FS650E crank bearings / rebuild

    I have a 2005 FS650E and need some parts came to local KTM AND THEY CANT LOOK IT UP !! Does any one have any part numbers or anything to help me with this ??
  14. B

    Fresh rebuild, how much metal on plug?

    Just put the first 1.5 hours and 100km on my rebuild. I rode around the block taking it easy after rebuild, dropped the oil, couple little bits of metal, some gasket material. Did about 100km yesterday, not beating on it too hard, kept the RPMs fairly low. Dropped the oil again, I have 1...
  15. B

    2007 550 Engine Rebuild.

    Ok, I bought this bike for quite cheap last year. It still ran, but was loud. Main bearing on flywheel side had gave up, which also made the piston eat the liner. The conrod, appears to be fine, and I feel comfortable putting it back together. My question is, the crank... I finally...
  16. A

    Magura 9.5 slave rebuild kit

    The seal on my slave cylinder is leaking and needs to be replaced. My preference would be to rebuild it while there anyway but I cannot find for sure a rebuild kit. On Amazon, I've found a ktm 9.5 magura rebuild kit but its indicating that it would not fit my 2011 FE570. My magura is a 9.5...
  17. D

    TE300 Top End Rebuild, how many hours?

    Hey guys! I wanted to get your thoughts on how many hours you run your 2 strokes before you rebuild the top end? Please post your hours.
  18. O

    550 rebuild

    Hi to all husaberg people, I have bought a high hour 07 fe 550 here in ca. The bike runs perfect and no wierd sounds at 265 hrs. I want to ride it for the summer and then do a complete rebuild. As far as I know there has been nothing done to motor except routine maintenance. Was ridden by adult...
  19. D

    Looking to rebuild 98 fc 501 motor

    Hey everyone, I'm still trying to figure out how to post threads. I looking for info on updated tricks of the trade rebuilding tips for a long lasting motor for 1998 fc 501. Oil line to the top end, but the important thing is the big end on the rod. SKF bearing took a dump and caused a...
  20. H

    FS650 n00b rebuild project

    Howds! I've been posting here and there to ask for info and advice on that moneypit of a berg I bought a few months ago. Figured I'd better set up a single thread to record the epic journey! So first of all, I bought a really cheap "easy to fix" non-runner FS650. Went to see the bike with my...