rebuild

Does anyone know if carb gasket set part#573.31.099.000 includes the inner-gaskets, there in the middle, if you were to completely disassemble the carb to get to the pumper jet. Well, the manual states that the gaskets marked with # are in the kit, but the carb in the parts manual is not...

hello! I have done a full rebuild of my Husaberg fe 400 2000. I have changed all the bearings in the cases, and made sure that the bearings where seated all the way in. I double checked the manual regarding washers and gears on the shafts so that I had it correct. The manual says that all 3...

Hey after selling my FE 550 E it was time for new project :D I have buy a total crap husaberg TE 300 from friend for really small price. What have i done: - Complete tear down - Complete engine rebuild - Cylinder Hone - Wössner piston - Modified head for more compression - Main...

What can I say anymore. I think this bike hates me. Got it back on the road again early this year after new cam failure. The smaller cam bearing surface worn down in the blink of an eye. Had the bearing surface laser welded back to new tolerances and put it back in, and also installed new...

Hey kids The time is upon us. Some horrible bottom end clunking noise from the berg the other day, and Ive been itching to tear into it for a while. Oil showing flakes for the last few changes. Hoping to return it to a much better state than what I got it in, inside and out! at 170hrs on a...

nice and detailed thread on a KTM 530 rebuild: 2008 KTM 530 EXC-R Complete (XC4) Engine Rebuild | Adventure Rider as the 70-degrees were based on this platform it's an interesting read for how-to tips, pictures, mods they do, and to compare differences and similarities

I'm looking for a rebuild kit for my clutch master cylinder, 2002 501E. I can't find parts for this bike anywhere. Everyone has parts from 2004 on but not before. This seems like it should be an easy item to find, maybe there's a KTM part that will fit? If anyone has any ideas where to find...

GPR V1 Stabilizer, GPR Stabilizer Hello, I have a V1 Stabilizer that I am rebuilding. In case anyone else has one and is going to rebuild it, this may help. There are 10 o-rings in there. It's a very simple system actually. Just a plunger that pushes fork oil from one side to the other. As...

First problem, a little bit sweaty. This fixed it, I could wear this for cologne. Its done some sand work, sand everywhere! Any bets on how long the slave lasts? Threw a 14t front sprocket on while there, the old sprocket has 21 hrs on it! They work like a fuse. 14t should...

Hi all, I've got 3100kms on my 390 at 110 hours. She is running well but after spending 3 days punishing her in 60 metre high sand dunes, pinned in 4th and 5th gear for hours on end, I'm seriously considering a top end rebuild. I try to do my servicing myself, in the past I have replaced all...

Hello Gents, I haven't posted in awhile but its time for me to do some refreshing of my FX motor and I am thinking about increasing the displacement. I am wondering what the next logical bore size is, and what cc that would ultimately be. I guess one thought is a 570cc sized piston on my...

hi im needing some help with my fe 550 ive just completley rebuilt the engine and its smoking badly and burning lots of oil any ideas to the problem would be great

Hi all, Almost two mounts ago I started with rebuild of my FE501. Everything started with exchange of timing chain, upgrade to newer blade, upgrade of decompresor, sprague and starter clutch. When I take engine out of I realize that it take me hour more to strip down complete bike, so I...

Hello, so i'm rebuilding a husaberg fe 550 e 2008 some piscture how i make tearing down complete bike sandblaster frame with new coating and new plastics custom design graphics my cylinder head for a litle more power and flow :devil: 3 angle valve seat 30 / 45 /...

Just finished cleaning the engine. As you can see from the pictures the rod has really ****** up the walls. Not sure if I need to weld it, but time will show :spin:. This is my first Husaberg so excited to learn about the engine :) The Pictures work, yeh :)

Hi Crew, Recently bought my first Husaberg. I have to admit I was drawn to the FS650 purely as the "King of 'Tards", before I knew much about Husaberg and it's awesome history and values. This site has been a real education, so thanks to all that post here for the wealth of info. Being...

What would be the correct amount of oil and sight glass level after a nut and bolt rebuild on a 2004 650? Many thanks

Hello all, newbie here looking for assistance on my sparkless 09 570. Had the bike apart for a new piston & conrod bearings, after reassembly have no spark. Have checked all the wiring & replaced the spark plug but still nothing. Does anyone know the resistance and/or output from the stator...

Ok Guys (& Girls), 02 FE 501 Engine re-build step by step blog. It is what it says on the tin & as a result of this thread. (Cheers Logjump / Zaga / Ned / Big Berg / Tourist & Makazica). http://husaberg.org/mechanical/17557-501-cam-lobe-completely-worn-away.html I’m not going to put...

Hi all, So I probably have one of the 70-degree bikes that encounter premature big-end failure. The signs so far are metal sludge + thin metal fragments in the oil screen. Plus a knocking/cattering sound. At this stage I there are some gaps in my knowledge about tools, and what parts to...