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To part or rebuild 02 650

Posted: Apr 24, 2007 - 07:03 AM

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W 155 wrote
right then take the plug out put to tdc inlet and exhaust cam lobes at about 11 oclock and one oclock the mark on the fly wheel should be inline with the top bolt hole from the stator cover.then look at the cam chain you will see one of the links has been nulled over it should be around the one oclock mark block off any access for bits to drop down inside the engine and remove the clutch cover after removeing the cover lookfor timeing marks or make your own.now remove the cam chain tentioner and then the pins from the link slip the chain through the head and remove the head job done mate.refitt in reverse use the semi hardening gaskett seal on the head gaskett and the silicone type for the rocker cover and caseing.the stator just send it to sparks state what year and modle it came off and he will work his magic on it he is the dogs b------s at this work they are better than standard when returned.




Run the chain 1 full revolution first to make sure you dont have amaster/joiner link .Put some rag down the cam chain tunnel, make sure you have no fuel leaks/laying around I use a 4" angle grinder. Grind the two pins back level to the side plate, the link will then pry apart. You will need to buy either a new chain if the existing one is worn- check how far the adjuster is out ,or another link to re join the chain.
Oh, remove the adjuster before you break the chain.
 
Shedding Metal

Heya D,

Just wanted to let you know, 3 oil changes later I still have fine aluminum shavings in my pre-filter as well. Seems I will be following you on a rebuild/upgrade soon. I think I might just send mine off tho. Does Lineaweaver do work/updating if you crate your motor his way? I want to ride it not work on it 24-7. Maintanance I can do... I ripped it apart once, I am not doing it again this year. Options: Ride it till it grenades on me, or send it off for repairs. Right now I am thinking ride it for a while longer.

~

Michael
 
Rebuild

I found a Husaberg dealer in Phoenix that will replace the cylinder head gasket (removing the cam chain for me) for $30. So that is a good piece of mind for me so I will be taking it down on Saturday and have that taken care of and then I will begin putting the bike back together. Huge relief for me, that cam chain had me worried.

More later.

Darrin
 
I think I would call back down and have them reverify that price for you. Also get the name of who you are talking to.
I'm not knocking Prenmier at all, it just seems there may have been some confusion or miscommunication. $30 covers about a 1/2 hour in labor. $30 to break the chain and R&R the head to replace the gasket would be a smokin deal.
 
berger said:
I think I would call back down and have them reverify that price for you. Also get the name of who you are talking to.
I'm not knocking Prenmier at all, it just seems there may have been some confusion or miscommunication. $30 covers about a 1/2 hour in labor. $30 to break the chain and R&R the head to replace the gasket would be a smokin deal.

Yep, I have the engine out of the bike and disassembled, so all he has to do is break the chain and replace the gasket. Would not need more than a half hour to do that.

Darrin
 
I was wondering, the coolant in the bike when I drained it was blue, I am not familiar with blue coolant....what the heck is it?
 
Re: Shedding Metal

montibank said:
Heya D,

Just wanted to let you know, 3 oil changes later I still have fine aluminum shavings in my pre-filter as well. Seems I will be following you on a rebuild/upgrade soon. I think I might just send mine off tho. Does Lineaweaver do work/updating if you crate your motor his way? I want to ride it not work on it 24-7. Maintanance I can do... I ripped it apart once, I am not doing it again this year. Options: Ride it till it grenades on me, or send it off for repairs. Right now I am thinking ride it for a while longer.

~

Michael

I don't want to take any business away from Dale, but if he is too busy or can't do it for any reason: I had my motor rebuit by HMS (Peter Hardsteen) in NM. Crated the blown thing, and got something back that fired up right away.
No claims about durability as of today: I did this in December of 05, and I have 10 hours on as of today - no time!! Small amounts of AluminIum shavings at 2 oilchanges so far ...

Good luck,

Franz
 

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