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Husaberg Fan kit for 05 FE550E

Thanks for all the suggestions back in the beginning of this thread.

I checked / am using the following on this 2005 FE550E:

Bled system - used head set screw.
Evans Coolant
Radiator nipple OK.
Coolant 10 mm above radiator core.
Evercool fan in right front attached to Boss Guard.
Richer needle jet and removed acc. pump as per Dale L.
Speed works in line temp guage.
Lots of Thermax temp. strips

I removed the thermostat and water temp was a solid 20 deg.F hotter.

I set up a short loop - 8 to 10 mph - 1 & 2nd gear - no lugging - 55 deg F air temp.

Time ( Mins)-- Cylinder---Temp.Guage--- Rad. In--- Rad. Out
7 .....................149 .............149 .................. -..............-
10....................163 .............163 ..................- ..............-
13....................171..............172.................160...........149
16....................171..............181.................171...........160
19....................190 .............205................199............190
22....................210 .............220 ................210 ..........199

I still have a 2001 KTM 400EXC -- Here are it's numbers -same loop,air temp. etc.

10....................160.............none..................-................-
14....................171...............-.....................-................-
25....................171...............-.....................-................-

I stopped after 15 minutes because it did not seem as if the temps were going much higher. Sorry for the lame charts.

The one Evercool fan I installed last Fall helped but not enough to solve the problem. Need a higher capacity (25mm thickness) or 2 fans as previously suggested.

Do Bergs in general run hotter and is a 10 degree temp. drop from radiator in to radiator out normal?
Any suggestion or advice is greatly appreciated because I'm pretty much near the end of the trail with this machine. It's a shame, as all else on the bike is hard not to like.
 
400EXC,

you mention you've removed the t-stat. Did you block off the by-pass hose? If not some of the flow will circulate directly back to the motor without ever getting to the rad. I prefer to install FC hoses and know that I have positive flow.

10*F temp drop across a radiator sounds about normal...??
In my circle we have a rule of thumb for diagnosing cooling system problems.....if the temps are too close it's a capacity problem, if the temps are far apart it's a flow problem. By temps I mean rad in and out.
 
A couple of ideas.
1) 14/48 gearing to bring the low speed rpm's up, thus improving coolant flow.
2) If you are not boiling over, switch back to a more traditional coolant.
3) If you can swing an 06 tank or one of Boss's 4 gallon fuel tanks, you can run a factory fan. This will alow you to reinstall the original radiator louvers if needed. The Boss guards are good units, but not the best for air flow. The Boss tank and 06 tanks alow for better air flow as well.
4) I am personally not sold on removal of the thermostat.

Installation of the fan and 14/48 gearing seemed to do the most for me. The Evans does nothing more than guarantee that you will NEVER boil over or have cavitation in the cooling system due to boiling or hot spots. It really is not that good as far as heat transfer goes.
In the end, changing my riding habits helped alot as well. I tended to short shift and ride a gear or two too high most of the time. Riding just alittle higher in the rpm range made a considerable difference.
 
Nizzo,
Thanks for the input. No - I did not block off the bypass hose. Do you think I could just pinch or kink this hose to give it a quick check without the thermostat?

Berger,

Thanks for the ideas. I'm currently at 14/50 and will definitely boil over without the Evans. Maybe flow is too fast -maybe flow is too slow. This weekend I will try both w.o. the thermostat and perhaps with a restrictor spacer to slow the Evans down. I also have a bottle of 2 Cool to give a try.
 
The Two 2 cool seems to lower the oil temp as claimed. Unfortunately the oil temp is not the issue. I think I saw about a 15 degree drop in oil temp that netted me zero on the coolant temp.
 
ya, i'd try pinching off the hose just to verify...but not for long term. If it works you'll have to remove the by-pass hose altogether.

I also agree with some of the other guys....proper coolant, an 06 tank and the Berg fan kit and you should never boil over. Out west we have a riding area that is all 1st and 2nd gear tight technical riding. We spend much of our time slipping the clutch just to keep the ride flowing. Trust me I've done that ride quite a few times for 2 - 3 hours steady and I rarely boil over, if ever (only if the ambient temp is over 70*F). Mind you about 2 hours in I run out of battery for the starter and am down to the kick start (basically the fan runs full time, but the bike doesn't boil) This area is at 4000 ft.

What is the altitude where you are riding? Higher the altitude, the thinner the air, and the less heat transfer capability a heat exchanger (rad) will have.
Nizzo
 
RE: Re: Fan kit for 05 FE550E

when i bought my bike (04 FE550) it already had a PWR alluminium radiator in it , i beleive it is much thicker than a std one and with all the slow trail riding i have done it has not overheated even on pretty hot days and i have just normal coolant in it.
 
Ditto nizzo, my 650 fan runs all the time in single track with 1/2 gear and constant clutch. Even on 38deg days it has never boiled. I overheat before it does. It just needs the alternator mod to stop the battery going flat. Coming soon.

Steve
 
I still have got no fan on the bike, but my 2007 fe550 is boiling most of the times. Just a fact to consider before changing the tank on pre 2006 models.
 

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