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Different failure mode rocker arm

Joined Jul 2005
181 Posts | 0+
Högsby, Sweden
Gentlemen!

New to this forum. New to Husaberg. Pretty good wrench.

Bought myself a -02 501 FE that had little over 100hrs. The bike was very well maintained and had been driven responsibly by an oldtimer. The -03 rockers and steel sprocket were already fitted and the rollers were at apx 30hrs.
Having put another 5 hours on the engine, I heard the valves ticking pretty bad. Those were gentle hours, I have respect and recently broken ribs.... Anyways, I removed the covers and noticed a 1 mm play on the intakes. So off with the valve cover and ?@#!!!! (sounds better in Swedish)

rockerandpin.JPG


OK, here is where I was going to put the picture. Doesn´t seem to work, at least not in preview mode. Uploaded a 72k jpeg to my file locker, wrote the script, but it doesn´t link. What am I doing wrong? The pic is there!
Does it have to be a certain max image size?

To be continued - OR - unless I get help you will miss something pretty interesting... :wink:
 
Hello Aspen,

Here is how I do it!

I start my post just like you did, and then go to my file locker. There I open the file I want to include in the post and copy the URL it opens with (at the top of your browser) and then paste the URL into the into the post.

Works every time for me. Besides I want to see the picture of the rocker arm!

Regards,

Joe
 
hi aspen,

I fixed your link and resized and replaced your picture so it wouldn't stretch the page.

File association on the server is case sensitive, meaning:

rockerandpin.jpg

IS NOT THE SAME AS:

rockerandpin.JPG

That was your problem.

thanks,
json
 
Hey thanks!
I guess the server is Unix-flavor. Should have known it could be case sensitive. Oh well, we learn...

So here it is along with the roller bearing pin. Enjoy!

rockerandpin.JPG


As can be seen, the crack caused the pin to deform and the whole bearing has been riding the cam lobe at a severe angle with bad injury to the cam as a result. Happened to have another set of -03 rockers, but the cam is shot. Considering a LXR2 instead of a stock "55" cam, but I´m not sure of how to obtain it.

I am pretty sure the bearing and rocker was installed new. That is, there are no extra centerpunch marks from replacing the bearing. With this in mind one can only wonder if a floating pin caused the crack (being totally off-center) or the crack caused the pin to float and scuff the cover. If the rocker cracked spontaneously, then what? I did not rev the engine much at all. There it is.

By the way, I used to live in Ventura, CA. MX/Enduro seemed to be pushing it with poor health insurance, so I opted for bicycle back then. Over here another story altogether... just give it some gas and I am happy as pig in crud!
 
schwim:

Forgot to ask what an appropriate size would be for future uploads.
The way you cropped it 600x314, it still stretches the frame somewhat.
No expert on web work. I´m a network tech.

thanks again.
/Peter
 
Hi Peter,

There's no set requirement on sizes, but to keep the members from having to scroll to read the text, I try to cut out any unneeded parts of the picture, and resize as small as I can while keeping the important part of the image easily viewable.

I tried your photo at 500 pixels wide(which doesn't stretch the frames), but it was then hard to see the break in the rocker arm.

I leave it to your discretion to size the images, so if you need a larger image to make your point, then by all means keep it large ;)

thanks,
json
 
Hello Aspen,

Welcome to the show!

Man, that is a nasty break. If I were you, I would pull the head to make sure you don't have a bent valve. There is a chance... Let us hope there is not.

As for the break. It is in an interesting location. Maybe more of the more experienced persons could chime in to say if they have seen a break there before.

But, looking at it, it looks bizzarre to have broken there. If you notice, the break is definately normal to the rocker pin axis, which makes sense. But the thing that is baffling me is that it did not break where there is less metal. I would almost expect it to break 180 degrees from that location. And, only one side broke, which also is not necessarily too surprising. I'm not sure if you are able to get another picture of it even closer? A really good camera could do that. Also, the break does not look like it is opposite from where the cam would engage the rocker roller. Are there any wear marks that would lead you to believe that the rocker spun? Actually, now that I am looking and thinking about it, my guess is as follows. It is the 5sigma rocker. Meaning, you got one that has the smallest tolerance size (diameter) on the hole, and the largest tolerance size (diameter) on the shaft. This would lead to a heavy press fit, which might cause this type of failure. Other than that, it could alse be an inclusion in the casting, meaning something other than steel is in there, which is bad.

You said it sounded fine from the time of purchase for the first 5 hours? I would see if you couldn't get that warranteed or something. Seems like something that should not happen, given the fact that it was replaced within the recommended time.

-Parsko
 
parsko

there is no possible way that the valve could have hit the piston or indeed the opposite valve with this problem. he can replace the rocker with the utmost confidence.

regards

Taffy
 
Touche, Taffy. My gut would agree with you. My paranoiya wouldn't. You are right though, the valves are pretty tough. I would agree with you then.

-Parsko
 
Re cam

I think you have to contact Dale Lineaweaver for these LX camshafts, i think he does them as an exchange????

I've got a very good condition 55 that i took out of my 470 if you're interested.

Chris
 
Well, thanks for your offer, Chris, but I prefer to install new wear-items.
I have tried contacting Lineaweaver, but I gather he is a very busy man.
I need to smell the forest again, soon, so an LX-cam is perhaps not the quick fix but rather something to look at over the next few months. Maybe he will have matching valve springs to go with it by then?
Meanwhile, I have contacted Mother. I sprung the question of the 08-cam as an alternative to the 55 for a 501. Husaberg Sweden confirmed what I have read by Lineaweaver and others. 08 is not for the 501 and such. What they suggested as being a "milder" grind than the 55 was the cam installed in -04 and -05´s (left the part # at work :x ). This surprised me as this cam is considered a performance upgrade in this forum :? .
Dunno.
Need to ride, so the descision is maximum 24 hrs out.
Maybe an LX-cam for ice racing this winter?
Any more thoughts on the rocker, anyone?
I am leaning towards a flaw in the material and do not expect to see this again. Having 40 years experience with Lex Murphy, I will now be struck down having said that. Such is life.
 
live to ride!

hi again Aspen,

Dale is out of the office for another 8 days, so if you need one in 24 hours, then indeed you'll need to find another source.

Sorry, but like you said maybe later. When and if you do finally get one installed, you'll be a very happy camper :)

thanks,
json
 
Hi Aspen,

Save your damaged cam, as Dale can use it to fashon the LXR2 for you. Provide a picture of the cam damage, in case it is too badly damaged to use as a core.

As to the rocker arm, if you know of folks who work in metalurgy, they may be able to determine if it had a structural flaw. If it did, maybe 'Mother' will cover the costs of replacement hardware.

LOL

Regards,

Joe
 
json:
Do you know what his turnaround-time is (typical) to grind a cam, or does he stock a few ready to ship? I could patch up my old YZ and ride it for a few weeks if could just get an appx delivery date for the LX.
OK, it´s worth the wait. Said and done.
 
aspen

am i right in thinking that the 08 cam now has a part # that finishes with the # '000'?

dale will be quite a while-like 4 week turnaround if not longer.

i think you're going at this one completely off-tilt! you had a rocker failure which is very, very rare so deal with it as such :?

new rocker and follower and buy the 55 cam.

you'll have it within the week and then you're out and about again!

the 55 is the correct cam for the 501 so it's like-you know!- your DESTINY

regards

taffy
 
taffy:

The part# is still 200 342-08 for the cam and decomp assy.
At least Karlströms Motor lists it as such. Their partnumbers are usually spot on and if there is a crossreference their search engine will tell you.
www.karlstrommotor.se
Sadly, this is the only online Husa parts dealer I know of and it´s all in Swedish. Get a Berlitz? Might be worth it.
Also their interface is kind of crummy, since you need a parts catalog due to the fact that you got to have the part# to start with.
What I´m trying to say is that entering the "old" part# does not refer you to any new one as is the case for some other parts I´ve searched.
But what do I know? I go about things off-tilt. :wink:
 
JoeUSA:

I will certainly keep the cam for Dale. If it is officially destroyed, then it belongs in my collection. As for the rocker, I will send it to Mother if she wants it. Other than that I´ll leave it be. Thanks anyways.
 
turnaround

Hi Aspen,

I've not found the thread, but someone recently picked one up from him and had it in under two weeks.

I don't know if there's any special circumstances that would change that, but that's what I recall it always being.

thanks,
json
 
Here is the cam part# I left out above:

800.36.010.000 CAMSHAFT 450/501/550

A "milder" grind according to David Larsson, Husaberg Sweden.

Perhaps this is the one taffy is referring to?
 

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