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2002 fe650 static sag

Joined Oct 2013
38 Posts | 2+
bury st edmunds
Hello folks from suffolk..uk

Now that I got my fe 650 to start hot or cold within the first two kicks im finally started to enjoy riding it..:)..now wanting to look at suspension settings..

Basically theres no static sag in the rear..the moment I lift the rear end ( holding frame under seat ) the back wheel lifts..when I put it back down the moment the wheel touches the floor...thats it...rock solid rear end..

Im guessing if I wind the ally nut up..this will reduce the spring tention and start to soft up the rearend....maybe..

Hope this makes sence folks..many thanks in advance

Steve
 
From the docs

Rear suspension

About the rear shock
It's very difficult to meddle with the rear shock bar the clickers, spring and preload. The shock needs re-gassing after any work and unlike jap units they have to be done with a special tool so unless you want to go to a bladder, the shock needs charging by a WP specialist. The bladder is considered of equal performance by many to a re-nitrogen-charged standard unit. Fitting a shraeder valve could possibly lead to the chain ripping it out of the reservoir body on G-outs unless it's VERY short!
The code is written on the Spring around it's middle. The 250mm long springs are easy to swap in and out but the 265's are very awkward and need compressing just to uncouple the end cup.
Lightly tighten the preload ring as it can squeeze an internal piston creating wear. Tighten the pinch screw with it facing you so that an allen key can loosen it for making adjustments. It's possible to measure the spring preload in the bike with a tape measure, just get the paddock stand under the belly and the rear wheel free of the ground. This is also the best way to adjust the preload; with the swingarm/wheel dangling off the back of the paddock stand, it should be easy to turn the spring with preload ring all by hand. Each turn of the ring is worth 2mm + - preload.


Setting sag and ride height
'01 and '02s have a race sag of between 85-100mm and a sag of 30-35mm. The '03s+ need 90-105mm. Best place to measure is from the top of the spindle nut to the 'V' inbetween the ducktail and the number plate. Cut a little flat edge into the plastic to help accuracy. Have you checked BOTH heim bearings, if worn, your figures are useless!
Where the rear axle is in the adjustment slot makes a difference to which spring rate is required. Example; your axle is at beginning of slot and you achieve static sag and rider sag with an 84-250 spring if now you had the axle at the end of adjustment slot you would need an 88-250 spring to achieve the same sag. It is the law of mechanical leverage as consequence of that your rebound has also changed (Viking).


Setting up the shock
Firstly set the Correct race sag and the clicks as per manual. Next try the clicks in and out for fun-about 4 clicks per time will let you know.
Try different sag settings for better steering around slow obstacles. Around 90-95mm will give excellent turning response whilst the suspension may have been compromised (I.E it may now feel too stiff). If you have raised or lowered the rear you can go back to 'as was' and keep the change in pitch by raising or lowering the front forks through the triple clamps. So if you raised the rear initially and liked the steering, put it back to 'as was' and instead lower the front to set the bike at the same 'pitch' (raise forks through the clamps).
 
Kayeffess

few beers since I wrote that!

Savav comes from the market town of Bury St. Edmunds, also home to 'Full Travel' who used to be the UK WP importer!

suggest you measure the length of the actual spring as it is but with the bike off the ground and then report here.

whichever, it should be 260-262mm free length and suggest you unwind the preload ring/nut till you get the sprting out to figures near there. then start again with the above figures.

regards

Taffy
 
Thank you kayeffess and taffy for your input..

Ok so the spring measures 235 mm...so unwound lock ring fully..spring measures 252mm unloaded...have taken slack up with lock ring..now measures 250mm and 35mm of sag....

Front has 45mm of sag..

My wieght is 252lbs..114kg...:eek:
 
Last edited:
you're not far out on the rear now fella but the front is all to cock.

I have lots of lighter springs here. why not pop over and we'll try a lighter set in it.

regards

Taffy
 

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