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04 fe 550 jetting

Joined Apr 2008
13 Posts | 0+
yarrawonga, vic, australia
hi guys
have recently purchased an 04 550, it has a prorider end cap on the muffler and was just wondering what is a good starting point for the jetting as it ran well in the warmer weather but no as good in cooler conditions. any 1 have any experience with this? also l ran the carb hoses up under the seat(except for the overflow), would this have changed anything?
cheers
 
for a long time, the only changes i made to my '04 450 was to vary the pilot fuel adjustment. i would change it when i would ride in flagstaff or the "rim" at over 7000' or when the weather was significantly colder / warmer.
rerouting the carb hoses can cause blocking or kinking if you're not extremely careful.
 
madpugs said:
hi guys
have recently purchased an 04 550, it has a prorider end cap on the muffler and was just wondering what is a good starting point for the jetting as it ran well in the warmer weather but no as good in cooler conditions. any 1 have any experience with this? also l ran the carb hoses up under the seat(except for the overflow), would this have changed anything?
cheers

Greetings Madpugs,

Welcome to the site.

First thing we all need to know is your riding conditions (area,altitude, temperature) and what jetting you currently have in the bike:

Current needle and clip position.
Current main jet size.
Current pilot jet size.
Current pilot air jet and main air jet sizes.
Any modifications that may have been made to the carb.

Knowing these things will help us, help you make the best of what you have.

Running your vent lines up under the seat could cause some problems as Ned pointed out. Especially if you tip the bike over and they get filled with gas and are unable to drain directly, this will prevent the bike from running or at the very least make it not run right.

A question: Why did you run the vent lines up there? If you run your bike in an area with water crossings you can simply add a T fitting to each vent ( there are two per carb vent) and run one line up under the seat for each vent, that's two total and this will solve any breather problems you have while crossing deep water.

If you'd like to read a good thread on the subject, read the $40 FCR spruce up in the fuel section by Buzzard.

I have an 04 FE 550 and here is what I am currently running:

Conditions: 4500 msl. temp range 35 to 80F.

160 Main Jet.
40 Pilot Jet.
fms @ 1 & 1/2 to 2 & 1/4 out to suit conditions.
200 Main air jet (stock)
100 Pilot air Jet (stock)
Honda Accelerator Pump diaphragm.
Factory Pro High Dispersal Jet emulsion tube
Honda NCVR needle at pos #3.
ap timing set @ .128"
R and D racing adjustable leak jet ap cover, set @ 3/4 turns out.
R and D racing power spring, (replaces the stock ap arm spring)
 
RE: Re: 04 fe 550 jetting

hi guys
finally got around to getting the carb out to check out what jetting was in there, it is a s follows:
182 main jet
45 pilot
fms@ 1/2 turn out
stock needle, clip in positon 5 from top
main and piolt air jet are stock
l have changed the pilot jet to a 42 and set the fms @ 2 1/2 out.
what are the rest of the aussie guys running? it has a pro rider end cap as used on a ktm. according to the info that came with this it should have a 190 mj, 48 pj, 1 1/2 on the fms different needle on the 3 clip
 
RE: Re: 04 fe 550 jetting

mudplugs

you asked and now you have an answer.

160-165 main
why did you say stock needle when every single post ever always asked for the needle code?
40 PJ

these will do you.

regards

Taffy
 

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