removal

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  1. T

    Kicker De-comp removal??

    Hey all, New to the Berg bikes and have worked on alot of KTM units and am in need of some advise on this issue. Can the Decomp on the kicker assy inside the transmission cover be removed completely and only use the auto on the cam and the manual on the lever? I totally understand the need for...
  2. B

    09 450 Exhaust Removal?

    Hi All, I managed to kill both my exhaust and the middle part of the exhaust pipe in a crash. To remove the middle part of the exhaust how much of the bike do you need to pull apart as i took the rear shock out but looks like there is much more needed to be removed to allow the exhaust to come...
  3. H

    2010 Tank Removal,no, I'll do that maintenance next week

    This may have been beefed over already on the forum I haven’t dug too deep to check. :mrgreen: But I’ve got a specific problem and I wondered if anyone else had encountered it. ]We all know that removing the tank is a process compared with older models, but were not bitchin because its such...
  4. D

    FE450 battery removal

    Just finishing winterizing my bike and I'm having a bit of a time getting the battery out. Have the rubber carb boot off, the electrial doo-hickey over the battery out of the way, yet when I try to slide the battery up, it hits the frame. Am I missing something here? I can usually figure this...
  5. A

    engine removal!!

    Hi guys i have cracked the casing on my 95 501, i have someone who can fix but i need to get the engine to him, is it hard to remove any tips and timescale? thanx guys
  6. C

    Akro muffler baffle removal

    Guys, i have the older style Akro muffler for my bike and wanted to remove the baffle for closed course work. I took out the one little screw in the bottom and the baffle moves a bit then stops. I have grabbed it as gently as i can with pliers, but the sucker seems stuck. Is it a case of just...
  7. husabutt

    Swingarm link removal (1997)

    How do you remove the link from the swingarm? I removed the nut and bolt (that goes through the swingarm) but the bearing spacer seems to be pressed in and appears to extend through the link into the other side of the swingarm. You can see the bearing spacer slightly protruding out...
  8. A

    Starter and Battery Removal Q

    I'm going to pull the battery and starter on my 08 FE 450. I've been through a couple batteries on the thing already and between my fan and GPS I rarely get through a day without having to kickin it to life. I'm to the point I don't use the starter anymore to save the battery for the freakin fan...
  9. husabutt

    Steering stem lock removal

    How can I remove the steering stem lock on my '97? I am going to do some welding and repaint the frame anyway so a bit of butchery is not a problem.
  10. P

    engine removal and clutch slave cyl.

    Unscrew the clutch slave cylinder (6) and let it hang to the side. i don't understand if unscrewing it, the clutch will lose pressure and mineral oil will flood out. :D am i wrong? (hope so)
  11. D

    Shock removal. Allen key size?

    Hello. Is it a 12mm that I need? haven't got one big enough so heading out to buy one. Thanks
  12. bushmechanic

    counterbalancer - removal - oil jet?

    removing counterbalancer have made a spacer to support the roller lip, the spacer obstructs the counterbalancers oil jet in crank web so leave it to spray oil onto the spacer and out similar as before or machine a slot in the spacer to allow oil to spray over to the drive main or...
  13. W

    stator removal

    I have a 2001 fx-650. I am removing stator to have it rewound but dont know how to remove stator from sidecover. I removed bolts figured it would come out without too much effort. Any advice appreciated.
  14. M

    starter removal

    whats the prefered way just to remove the starter motor for inspection and rewind? can it be done without taking clutch side engine cover off? if so is it just a case of off withh the wires and bracket and out she pops with a little pry bar?
  15. C

    '05 Fork PreLoad Spacer Removal

    I ride a lot of trails up in the Sierra mountains that are littered with rocks and logs. We even have areas that we call rock gardens that are just wide trails made up of loose rocks from 24" to 4" in diameter. To ride through those with any speed requires very supple suspension settings. The...
  16. F

    startermotor removal

    hi all does anyone know.if i remove the startermotor from my bike to reduce weight.apart from a blank to putover the hole is thier more to do. :( :( :(
  17. R

    Flywheel puller (with added main bearing removal)

    Hey! Can anyone help me out on were to get a flywheel puller in the uk (im in glasgow scotland).? The thread on the flywheel is 26mm x 1 and they dont seem to make a tap that size or id have made my own puller by now LOL The engine was gave to me after being "seized". But it does turn...
  18. H

    Piston rod nut removal on rear shock

    Stripping this 4681 rear shock, and the 22mm piston rod nut is proving very difficult to remove. There is no damage to the shaft threads. On top of the nut either side of the rod close to the threads is a small indent, it also looks like its had green loctite on it. So my question, is it safe...
  19. L

    Rekluse top screw removal advice?

    Alright, the Rekluse kit comes with a Torx bit and that is what I used to screw the 3mm Torx screws at the top. After putting the bike together I realized the stupid kick start recoil spring had come off (I should have checked before putting the clutch back on, I know). So I tried to...
  20. R

    Front brakepad safety pin removal? -93 FE350

    Got a -93 FE350 (Yes I know it is old). Brembo brakes. It desperately needs new pads but I just cant get the safety pin out. It rotates and moves slightly from side to side, but not out... What do I do wrong? Is there a friction lock and I should get the C-clamp out? Thanks!
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