rebuild

Hello everyone! Owned this for a couple of years and currently doing a full and complete rebuild of the engine changing everything to keep this in tip top condition, been busy with school inbetween so this project has been sitting for a while. Really looking forward to finishing it during the...

Hi guys, im new to this forum but very happy to have found a place for the Berg enthousiasts! I've always wanted to get a proper supermoto after driving mopeds and other types of motorcycles and now recently a nice 570 (I think FE converted to supermoto) has come on my path via a friend. It's a...

Hello, I picked up up a project 07 fe550, it started burning oil on the PO, he took it apart and there it sat. From what I can tell something scratched the cylinder, causing a lot of blow by or oil getting passed the rings. The weird thing is the valves look just fine, and so does the...

Just ordered a full rebuild kit for my forks. What oil height should I aim for? Can't seem to find any relevant info on this topic. Besides that, anything I should particularly watch out for? Thanks

Hi. Im rebuilding my 2001 650 engine and therefor starting this thread in need for some expertise :D Reason for rebuild is because the mains and big end failed. The rest of the bearings are bad so I’m going to replace them all. I’ll replace the HC piston & 82 stroker crank with a 05-08mod 80...

Hi all, just acquired a 2007 FE450E and have drained the oil to fine lots of metallic filings. Thought I may as well rebuild the whole lot but can’t find a kit, anyone know where to find them? I’m in Australia Thanks for your help

Evening all Got a 2001 550 in to rebuild after a bearing failure, just in the process of getting a parts list together If anybody can help with the following it would be greatly appreciated Mainly relating to interchangeability between the 01-03 Bergs and the 04-08 KTM Bergs cylinder...

Hi guys, just a quick one to say hello and share a few pics of my bike I'm doing a winter rebuild on[emoji41] currently awaiting for the new liner from Westwoods to arrive anytime soon. Any advice on what piston to put in her would be much appreciated. Sent from my SM-N976B using Tapatalk

Hi there I'm in Brisbane Australia and a new owner of a 08 Fe 550 and absolutely love it after only 2 hrs of riding. It had a top end rebuild and re sleeved about 1500 ks ago and has had all suspension rebuilt and rechromed new swing arm bearings and electrics all gone through . Its a very tidy...

Hi everyone, i just finished rebuild the engine, mounted on frame. I'm not getting spark at all. Changed spark with a new one but nothing. Tests: Stator resistance Red Black 3 Kohm Stator resistance Black green 160 Omh Spark cable resistance on pipe 9 Kohm VAC when kick...

Hi! I'm planning to do a complete rebuild of my FS650e that needs a big amount of TLC... I want to keep an original look as far as possible, but I don't like the 2003 decals. Is the 2005 plastic and decals the newest who fits my bike? Is the picture attached correct layout for a 2005 mod...

Hi all just wanted to verify that I need to split the cases to get to the cylinder and piston to do a top end rebuild? I lost compression and the bike died on me yesterday on a ride. Trying to do a run down on all the parts I'm going to need to order, so I can hopefully do it all in one go...

Hi all, I've had an '04 FE650 for a while now and have been slowly restoring it but just the other day I drained the oil for the first time since I bought it from the previous owner and found glitter sized metal shavings, I'm thinking this is not healthy but then again I don't know how much...

Post ktm building bergs ie 2005 up is anyone getting more than 20,000km without top or bottom end rebuild? Which bikes last the longest ...450/550/650 ?

Hello everyone. I'm hoping those more knowledgeable than me can help me out here please. My 2007 FS550E has just clicked over to 12,500km. It's running very well and I've no complaints, pulls nice and strong and starts easy on the boot. Such a fun bike. However, I see the manual calls for...

Hi all, Has anyone done a rebuild on the master cylinder on the FS, separate fluid resivouir. Where do you get parts? I have tried munn racing been good in the past with the parts fiche but they dont seem to do husabergs any more? Also how do you get the piston out of the housing? There...

Been putting it off for ages but deciding to get it out of the way. After a bit of info on gear. Main bearings: are skf ok or ntn better? Or is there better ones that will fit? Crank and rod: anything to look for? Is it worth throwing in a new rod while I got it apart? If so what's good to...

Hi All. Hopefully this serves as my introduction as well. I have been on a 2009 450fe for 2 years now. Epic bike done some great riding in NZ. The bike is coming up on 230h and has run without fault. Had the clearence checked months ago and was perfect. I dont do hard riding since im quite...

Hi! My name is Martin, 23y old from Norway. I’m a happy owner of this 2001 model Husaberg 650 that i bought a while ago. The engine was "rebuildt" by Taff in january 2012, 2-3 owners ago, so it sure has been a solid build and done its job. When i bought the bike, it had not been used for a...

top end rebuild hi can anyone tell me how to find tdc on the piston stroke. i have had to remove the head out of tdc i can align valve lobes timing chain etc as there are the two marks to follow. but does it matter which stroke the piston is on when putting back together again?! As there are...