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Just wondering here about end float? Just rebuilding a 628cc crank and about to check and adjust if need be the axial play. My other engines have always been around .75-.85mm without any adjustment and run perfectly. A quick measure of this engine ands its just over 1mm. What are the...

Hi, I’m interested in checking the condition of my piston / rings. Will the top end come off the cylinder with the engine in situ or do I have to plan on removing the engine? The space looks pretty cramped, but maybe removing the rad frees up enough room? Thanks. C

Hi there I'm in Brisbane Australia and a new owner of a 08 Fe 550 and absolutely love it after only 2 hrs of riding. It had a top end rebuild and re sleeved about 1500 ks ago and has had all suspension rebuilt and rechromed new swing arm bearings and electrics all gone through . Its a very tidy...

Looking for a exhaust cap end off a FC 470 that is not restricted. Cheers

Hi all just wanted to verify that I need to split the cases to get to the cylinder and piston to do a top end rebuild? I lost compression and the bike died on me yesterday on a ride. Trying to do a run down on all the parts I'm going to need to order, so I can hopefully do it all in one go...

Does anyone have a part # or vehicle application for the 20 x 22 x 18mm con rod bushing?

Hello everyone. I'm hoping those more knowledgeable than me can help me out here please. My 2007 FS550E has just clicked over to 12,500km. It's running very well and I've no complaints, pulls nice and strong and starts easy on the boot. Such a fun bike. However, I see the manual calls for...

Hello everyone, I’m looking at purchasing a blown up 2013 Husaberg TE300.This will be my first Husaberg so I am not very familiar with how universal the parts are with the KTM’s. The Owner thinks it’s the bottom end so I am currently researching parts just to see what I might be getting myself...

top end rebuild hi can anyone tell me how to find tdc on the piston stroke. i have had to remove the head out of tdc i can align valve lobes timing chain etc as there are the two marks to follow. but does it matter which stroke the piston is on when putting back together again?! As there are...

There is plenty of information throughout this site relating to checking & setting crankshaft end float on 01 to 08 engines but i cant find anything on the 98 to 00 engines where a roller bearing has been retrofitted in place of a ball bearing. It is suggested that axial play on the 01 to 08...

How's things guys? Since owning/using the 450 for motard track work I was of the opinion the bike wasn't very planted in the front. I would constantly loose traction, it would chatter mid turn etc. eventually I went down. I swapped bikes for a session on a YZ450. Well, immediately I lapped...

I'm going to freshen up the top end and am looking at ProX or Wossner piston kits and I'm having difficulty trying to find somewhere in OZ where I can get aftermarket gaskets or should I stick with Genuine all the way. Any advise appreciated

I read the manual and it doesn't cover whether the engine has to be removed from the frame or not to remove and rebuild the top end Thanks

At last it's all bolted up and would after few teething issues. So yes it's completely possible and rather simple to get a complete front end of a duke 2 640 on to a 2004 fe450

hello guys, had great success in rebuilding my 1996 fe600, rod it all winter, it even started in the -10 Celsius ranges??? only problem was I was a idiot and used to much throttle for to long and pit the rod through my bottem end now for my question, I can get a used 1999 bottem end case...

Hi All, Wondering if you can help? Who are you all using for top end refresh on these motors? Do some head work etc? Where to buy replacement piston/rings, valves if you don't want stock? I am thinking about titanium valves also - any concerns? I am based in California but can ship head...

Hi All Has anyone seen or heard of and Duke 2 front end in yokes on a 2004 Fe450 The rear wheel fits like a glove. i have mock built the front end up to check stance etc but i have not change the yokes yet IMO i think it give the bike a great stance. the bike is being built for a toy...

What's the rebuild interval for a 2012 TE 300?

So as the title reads....... i cant seem to find a off the shelf rear can for the berg. So as i live really near the guys at D.E.P popped in there today and they are super friendly and really helpful , so they are going to make me a full custom S7 Q version. They start next monday pictures...

Looking to buy a complete top end kit for my 05 fs650e and not having much luck with google. Sleeve I'm pretty sure is wrecked by the ring so I'd need a sleeve as well and a timing chain. Any help is appreciated bought it got to ride it 50 miles and it siezed