Why can't my 570S be reliable

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brian, you appear to be correct. Got the call from my dealer yesterday after having my bike for 2 weeks that they had determined it as a bad autodecomp and needed a new camshaft. Supposedly it will take a week and half to get the part so all total, I will be without my bike for a full month this time around. Husaberg knows about this issue, they just won't admit it. They are replacing it under warranty but if they are putting the same crappy camshaft back in it, how long do yo suppose it will last? Very frustrated with my very expensive purchase that has spent more time not running that it has running. I have lost all confidence in the bike and the brand. I am afraid to take it anywhere as it has already left me stranded 4 times and embarrassed me more times than I care to admit.
 
I really hope you get over the bad taste you have about your new bike. I love mine, and that whole decompressor issue is something that i think your replacement won't do again. I've seen a thread on this and there is a permanant fix that the dealers are aware of for the decompressor issue. All in all, I would hit a few problem areas and with known fixes and ride and enjoy. Here are my reccomendations: Post decompressor fix, add the Can Am fuel filter inline, get a DJH cam tensioner, and get the exhaust opened up so that the heat issues that kill the fuel pump get minimized. I'm planning on buying a Cycle Works pump to have just in case, but at almost 70 hours, i've had no issue at all with fuel pump or injector. I know the Husaberg adventure team and the Australian Husaberg team are over 120 hours/50,000 kilometers without issue. Good fuel filtration is vital and so is trying to keep the fuel cool. Since engine heat is what messes with the fuel, having the bike breath well and get ride of it's exhaust seems really important. I wouldn't give up on the bike yet. Too bad you don't live close buy, that cam replacement would have taken an afternoon if we had the new cam. It is good that they are covering it under warranty though.
 
Why in the hell should anybody have to spend that much time and money on new bike ? Junk is Junk
 
shawntex said:
Why in the hell should anybody have to spend that much time and money on new bike ? Junk is Junk

There is no question that you are entitled to your opinion, but having ridden and owned every brand of motorcycle you could imagine and some you've probably never heard of over the past 41 years, I can't say any of them were "bullet proof." Probably the closest to that was the Honda XR's, but in reality, I performed more mechanical repairs in 18,000 miles off road on the XR than I did in 35,000 miles on my KTM. I never thought I would say that, but it is true. The real reason you buy a Husaberg or a KTM is because they are light, they produce gobs more power than the Honda's, the come with most of the performance upgrades you would have to do to the Honda anyway, and they are well built with Heim joints, hydraulic clutch actuators, and a bunch of good parts everywhere. The downside to the KTM and the Husaberg is maintenance, lots more maintenance. You pay a penalty for light weight with performance, anyone who has ever built any type of performance vehicle knows reliability and performance are a trade off. Well, from years of experience, I fully believe the Husaberg/KTM trade off is a good one. If you're so unsatisfied with doing maintenance, and keeping a bike in a high level of tune, buy a different bike, but personally, I think with the Husaberg and the KTM's the buyer gets almost exactly what he's paying for. But, of course, there are a few issues with every bike, and on some issues, it seems Husaberg/KTM could easily do better. But, I'm still happy with my Husaberg and in no way ready to settle for another Honda.
 
I respect your comments
I have owned several Porsches and even an early DIno, I rode and kept a TM 250 alive for 3 years . I love the Berg , without a doubt the most capable track day weapon out there and a terrific street bike when it runs . MIne was on the mark in every way before the valve adjustment. I have no issues with 10 hour $ 40 oil changes or for that matter any maintenance. I do have an issue with a manufacturer of this stature with a large dealer network that knowingly ignores a possible defect. The dealer and mfg have no connection, it's like there is no communication between them concerning these issues that are totally beyond the control of the buyer and even sometimes dealer. If you did your own valves and this happened you would be paying for it out of pocket, would that be right ? Look at the new guy that says his dealer can't flash the ECU and he notes it turns over real slow and is hard to start and pops-Really ? Wait until he can't start it 50 miles from his house and see how he feels then.
My bike is in the shop 23 days and counting
 
Ok, here's my last thought. I ride extremely long distances into very remote country. On many of my rides, I am well beyond 150 miles from help of any sort. That said, I traded a Honda XR for a KTM 525. My first ride was 1200 miles through Baja, and every Honda rider I ran into was telling me horror stories about the reliability of the 525, from water cooling, to gearboxes (this included one dealer), etc, etc, etc. I rode on. 35,000 miles later, that bike has failed me never. I had to replace on rocker arm that the bushing in the roller went bad on, and two bolts. My biggest issue was the rear wheel bearings (the same ones on the Husaberg I just bought), thank God MSR makes a kit with larger bearings.

Now, here I am, 7 months into owning a FE570S, and so far, zero problems. I've done every bit of maintenance myself, including two vale checks and two adjustments. No valve adjustment should even come close to touching the decompressor on the cam shaft. Both rocker shafts slide out of the head allowing removal of the rockers for access to the shims. There is a thread on here with pictures showing the procedure. That said, whatever dealer is jacking a decompressor up while doing a valve adjustment is a hack mechanic. I read about a decompressor issue on the KTM owner's site, but it was an actuator issue and was fixed with a cam sprocket/actuator updated replacement. Even that was almost no big issue really, it a simple maintenance procedure that any competent mechanic could complete.

Now here is what i have personally done for both bikes. With the KTM, I went to Larry Roessler's site (back then he was racing these bikes), and I looked at what he recommended to fix trouble spots with the bike, then I did those Items he recommended. I figure racing will expose weaknesses every time, so I pay attention to the people who abuse the same bike I happen to be riding. Now, with the Husaberg, I checked out the Australian Husaberg off road team's site to what mod's they were doing, and the Husaberg Adventure Team, and the Dakar Team, and this site. I then fixed the known issues the way the recommended. Fuel filter from Can-Am, DJH Cam Chain Tensioner, etc, etc, etc. At almost 70 hours, I've had zero issues, the Australian team finished Dakar with three bikes, has over 50,000 KM in Australia racing, and the Adventure Team is headed north to America from South America with a new altitude record in their bag, and over 120 hours on their bikes without a single engine failure (One front brake line).

Here is what I say, I've watched dealer mechanics perform routine maintenance and I would have been pissed at their methods and slack procedures (At one of the largest dealerships in the US). I've also found extremely competent mechanics (they are rare and valuable). Since there is absolutely no mechanical procedure I haven't done on a bike down to splitting cases, doing valves, porting, etc, etc, etc, I do my own maintenance. My bike runs! I bought the full manual with my bike. My point, owning a bike is work and maintenance and riding. Be proficient in all three, and don't just assume a dealer knows what he's doing. I've seen a 530 KTM basically ruined by a dealer mechanic (KTM ended up replacing the entire engine under warranty due to that mechanic's work).

Basically there are a couple issues that are relatively minor with the KTM. Those issues are fairly easy to fix, and then the bike is pretty darn awesome. I hope you find a soft spot for the bike, get it running properly, and find a great mechanic who does their work exceptionally well, or learn to do your own maintenance; either way, Good luck.
 
Sorry about that last KTM, I was rushing to finish the post due to my wife requiring my presence elsewhere. I meant Hussaberg.
 

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