I have cooling issues with my 07 FE650E here in the oven (West Africa) whenever my average speed drops, all the KTMs dont (cooling fans). I took out the thermostat and ran strainght pipes, no difference. Have to keep moving and do a cool off lap before stopping to cool the fluid. I have just bought a fan for it which I am yet to instal.
One major event which was a shocker was riging 45 minutes (one and a half) races here with zero coolant. Half way through the second heat I ate ground and ended up in the bushes, got a branch wedged between the frame and the radiator hose which pressed the hose against the header and burnt a large hole in the hose. All fuild drained out - I didn't notice at all in the heat of things trying to get back on track to keep my position and rode the rest of the race. At the end of the heat I smelt burnt rubber but thought it was from my pants which were also burnt, saw a stich in the frame pulled it out from the other side and DIDN'T NOTICE. Then rode the last 30 min heat and came 3rd. Got home, was washing down the bike and noticed the huge hole, opened the rad ZERO coolant - dry.. There is no noticeable engine damage from this!!!! The Husaberg guys says its due to good oil and the fact that I dont fully rev the bugger (cant wind opeen fully a 650 on a track mate).I say it's oil and luck and maybe Husabergs are being built stronger! The temp at the track was over 35'c. HUSABERG!