Husaberg 450 gearbox comparing to KTM gearbox

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Joined
Feb 21, 2012
Messages
22
Location
Lithuania
Is there any possibility that gearbox from ktm 525 6 speed would fit husaberg FE 450 2004-2008 which also uses 6 speed gearboxes?
 
Im no expert but when I was rebuilding my 2004 fe 450 all the gears had ktm logo on it. Also, new parts came in a ktm box......so id say yes
 
It would be pretty useful if someone has the gears out to throw calipers on them and snap a pic or better yet put them in a scanner and scan them. Even cheap document scanners are surprisingly accurate these days.

Then we can go on ktmtalk and whine and beg for info about KTM gearboxes :)
 
FWIW the KTM shafts and gears are different diameters splines etc

the one most likely to be the same is the 2000 husqy SM610R200 but ive not measured one

Im not sure what the shaft spacing is on the KTM or the husqy but on ours its 60mm

as far as I know all years of berg have the same basic gearbox layout

if you could find a gearbox with the same shaft spacing it would be relatively easy to adapt as all the 6 speeds ive ever seen have the same shift pattern. check out the new KTM boxes that have sliding shift rings instead of sliding gears

FWIW :D I have a Hayabusa gearbox and a kawasaki ninja 650 gearbox waiting for me to modify my cases to.

the busa box of course is too wide need to lose 1st and second gears to make it fit and shaft spacing is 69mm so the cases need modifying, its doable if i got to 2 separate radiators and make the engine longer, these gearboxes handle 300+ HP so its my ideal base for a "new" 4spd sand bike engine. they measure 54HRC hardness

the Kawasaki ninja gearbox was only $150 :) only requires a slight reduction in width of the first gear pinion to fit and its shaft spacing is 65.2mm, measures 60HRC

most bikes (these 2 included) have a 25mm diameter input shaft so clutches are interchangeable and being current model jap bikes the parts will be available for a long time.

will post pics when it happens .. I promise
 
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