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Front Fork WP 5060 Extreme Husaberg 97-99

Joined Jun 2003
155 Posts | 0+
Pine Mountain Club, CA USA
What is the correct oil level height (or quantity) for the Front Fork WP 5060 Extreme Husaberg 97-99 ?

Can the oil seals be removed without taking the forks apart?

Thanks, Mike
 
I do not know the oil level, but you will have to completly disassemble the fork to change the seal.
 
Let's try this again.
Anybody know the oil quantity or the level?
I looked in the manual with no luck.
 
I ran mine at 125-130mm/ 10wt. FWIW any conventional fork can have the seal removed without disassembling the fork. Simply remove the cap, fork spring, and clip holding the seal in. Next, fill the fork to the top with cheap ATF when the fork is totally extended. Reinstall the cap and put the fork in a press. When the tube enters the slider with no air something has to give, and the seal pops out. Dump out the ATF brew and install a new seal and oil. With cartridge forks, people usually want to look at the valves so this isn't done much anymore, but this method used to be in Yamaha service manuals before the invention of cartridge forks.
dan

Oh, and this works pretty good when you blow a seal while racing out of state with no tools. Put the fork against your buddies new truck bumper and the other end against a tree and slowly back up. Just remember to have the seal end away from the truck so the tree gets an oil bath not the truck. :) Words of experience.
 
When the seal pops out I suppose you get showered with ATF? This may sound dumb....but, It is the same amount of oil in each leg, Right? KTMLEW has me Questioning myself.
 
Here is a set-up from a guy that uses these forks on all his bikes. Buys a new bike and swaps forks!

Moto520's WP Extreme Settings


Ive had allot of experiance with the wp 50 mm forks. I also weigh in the 200lbs range .
I race vet A mx at RED BUD and some pretty awsome tracks around here, also GP's and scrambles. Over the years I have found that they work best, for me anyway, with the following. First when installing seals use a bullet tool or cut the corner off a plastic grocery bag and slip it over the tube to act like a bullet tool. gotta save fron the sharp edge. Remove the seal springs and unscrew where they connect. Cut 5-8 mm off the female end and reconnect. Install them . Do the same on the wipers . This greatly reduces the weeping.
If they do leak use three wrapsmasking tape around the tube with an outward slash cut, work in into the seals rotating so the dirt rolls up along the slashed edge effectively removing the dirt that makes them leak.

.44 spring at 10 mm preload, 130 mm oil level with 10 weight in the compresiion side and 15 wt in the rebound.

I use a Torco oil as its very ressistant to foaming compared to , Maxima , spectro, silkoleen, defintely stay away from Belray. The 50's have such a large bottom out cone they can be plush initially and still offer up a great bottom out action. Flex will be better than the biggest inverted fork using a Summers fork brace. I can back my comp and rebound off and go crazy in the woods or turn um in and mx as if two different forks were on the bike.

The range of adjustability is awsome with these just by spring rates and oils weights and volume. No inverted fork will match a conventional forks action for overall performance.The 4 stroke ktm with these forks on them is just unbelievable. Straddle your 48 or 43 mm forks clamping with your legs and holding the bars with the front brake lever compressed . Move the fork lft to right and see how much they move . Try that on a 50 mm fork with and without a Brace. The brace makes the difference and now the fork is clamped in four places. The little bit of flex the fork may have at the bottom t clamp when riding isnt a noticable amount and may be of some benefit. The 50 mm forks usually dont need much in the way of stack valving for most riders.
 
Sounds like I should have been using 15 weight on the rebound side. And no you don't get even a slight bath when using a press that moves slow. The truck didn't move slow enough though.
dan
 
So you've seen my truck. The last trip out those forks sprayed oil all over the place. Thanks guys!
 
So you've seen my truck. The last trip out those forks sprayed oil all over the place. Thanks guys!
 
If you use Synergy seals you can remove them without having to take the forks apart.

Rob

mhambone said:
What is the correct oil level height (or quantity) for the Front Fork WP 5060 Extreme Husaberg 97-99 ?

Can the oil seals be removed without taking the forks apart?

Thanks, Mike
 
it is so easy to disassemble these forks, it doesn't make sense not to unless its done in the field in an emergency :? (what kind of emergency could you have?). allows you to clean out the crap residue from the bottom. as far as oil level is concerned, start with damn near a quart/ liter per fork (takes about 750ml) and pour in with forks compressed, no spring, til you get anywhere between 125-150 mm from the top. the higher the gap #, the more air compression, the softer the first part of the travel. i have always used 5w (or typef atf if i feel especially cheap) in both forks and like the feel using approx midrange adjustments.
just remember to loosen and remove the bottom bolt before removing the top cap (an air impact works best, but a quick whack to a ratchet handle also works..Snap-Off really loves me) otherwise the damper tube will just spin inside. after removal of the dust cap and circlip, yank the seal out with the fork tube.

ned
 
I have successfully changed the seals and set the oil level at 140mm with 10wt. Thanks for all the help.
 
You can also loosen the bolt at the bottom with a ratchet by tying the bike down.

If you are insistent on doing it without a complete tear-down then just remove the caps from both forks (mark them so you don't get confused) and dump oil from one to the other. Fill it almost to the top. Put the cap on and release any air in them thru the bleeder. Then using a jack with the forks in a doorway compress them slightly (assuming you have removed the dust seal and seal retaining clip) and heat the outer tubes right around the outside of the seal area. The oil pressure will push the seals out without damage to them or the bushings. Don't put very much pressure on the jack or you will get a BATH!
 
Hi ,

Does anyone knows here i can get the bushings for this fork ?

I need the
DU-bush outer-tube
DU-bush inner-tube

I just can´t find it anywhere :(

Thanks in advance
 
Knåda Sport in Sweden. KTM used the same fork for some bikes ex. 400/640 LC4 -00 if i`am not totaly wrong.
Regards
Jampe
 
jampe said:
Knåda Sport in Sweden. KTM used the same fork for some bikes ex. 400/640 LC4 -00 if i`am not totaly wrong.
Regards
Jampe


Thank´s jampe ,

I´m from Portugal , do you know if they have a online shop for me to buy from ?

Regards
 
Hello.
They don`t have any online shop, try some KTM dealer in Portugal since it is the same fork for the KTM bikes as i mentioned,
Regards
Jampe
 
Olá Hugo

Porque é que não tentas num concessionário Husaberg, neste momento a ktm está um bocado embrulhada no importador, que deixou de ser a SOC. COM. VOUGA.

O meu concelho é a MOTOTATAS, entrega-te qualquer péça husaberg em menos de uma semana, pela minha experiência.

Se quiseres envio-te o contacto do Ricardo, e se necessitares envio-te também o manual de péças, só tens de me dizer o ano da moto, que imagino deva ser de 98 como uma que tenho com essa suspensão.

Cumprimentos
:cheers:
ZAGA
 

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