MrX: I did a full engine rebuild, and after running the rebuilt engine for an hour and extra noise started coming from valve cover area. Opened valve cover, the left side intake rocker arm had no oil, it had been running so hot that it had burned all the oil from rocker arm surface. Other areas of the valve cover and valve mechanism were oily as they are supposed to be. Shim's surface was destroyed and rocker arm's counter-surface also. Valve gap was over 0.2mm, and it was in spec when the engine was rebuild an hour earlier. Then I drained the engine oil, it looked fresh. Oil screen next to oil plug was covered, not totally but seriously with mainly little fibres and some tiny debris size of a fly's dumb that I believe must have come from the rebuild process despite blowing the parts with compressed air and despite good general "hygiene" when working with the parts. I didn't use any dirty rags or paper like toilet paper that flints but good solid "woven" paper with long fibres but obviously I should have chosen the materials even more carefully. A lesson learnt. The screen in valve cover was totally clean, also main oil filter looked totally clean. I put in new shim, new rocker arm and then refilled with fresh oil. Ran the engine for a few minutes, then drained the oil checked both screens which were totally clean this time. Also measured oil pressure as specified in the manual and it was in spec, 1.5-1.9 on idle. Ordered an oil pressure alarm sensor so this won't happen again, hopefully, for a reason or an another.
Try using Loctite 5910 as specified in manual for assembling case halves. The gasketing material used by the factory when assembling the engine had not become brittle, it was elastic as it should and relatively hard to remove from the case sealing surfaces so I suppose it is good for this purpose.