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Dual Spring Valve Spring Kit

but you just got rid of 80% of the reason for using them!

completely unviable so dream on.....

regards

Taffy
 
there will be no valve bounce so the lighter weight may not even save you 1/2 of one BHP in general running.

add to this you aren't racing - where you need it.

added to this that it must cost in total something like £2k and even if you have it you'd look a fool spending that kinda dosh on it.

just get stainless steel valves where i told you and stick in a set of katoom springs, go to Taff's "sherco cam gear mod" for the optimum weight saving idea and ride!

regards

Taffy
 
well i've gone to fit the kit tonight and i'm mystified as to how far out these things are. i measured everything up and printed it on the first page of this thread so i may be having a brain fart here.

some one help me through this?

with a valve,the fat 4.5mm spacer ,the thin 0.8mm washer, valve cap and cotters (keepers) installed i have a gap of 32.9mm. so i need a 3mm washer making?

installed height of 29.65-29.9mm from the packet and 29.9mm + - 0.5mm from joeusa (converted to metric) i have as i say found 32.9mm?

i need some sleep!

when i wake up joe will have answered all my questions..........

regards

Taffy
 
Taffy said:
well i've gone to fit the kit tonight and i'm mystified as to how far out these things are. i measured everything up and printed it on the first page of this thread so i may be having a brain fart here.

some one help me through this?

with a valve,the fat 4.5mm spacer ,the thin 0.8mm washer, valve cap and cotters (keepers) installed i have a gap of 32.9mm. so i need a 3mm washer making?

installed height of 29.65-29.9mm from the packet and 29.9mm + - 0.5mm from joeusa (converted to metric) i have as i say found 32.9mm?

i need some sleep!

when i wake up joe will have answered all my questions..........

regards

Taffy

Hi Taffy,

The installed 'Outer' spring height of Dales kit is 1.29" to 1.32", thats 32.766mm to 33.528mm. On Dales kit the inner spring is compressed to a shorter installed height because the titanium spring retainer has a boss machined on it that compresses it to a shorter installed height when the outer spring is compressed to the design spec.

If you have an installed outer spring height of 32.9mm I suggest you keep it at that. That leaves room for some valve recession before you reach the maximum for his kit.

Of course this assumes the kit you have has the same springs as in Dale's kit.

Just as a reminder, you need to check all 4 valves in their seats.

Best Regards,

Joe
 
i can go to work knowing that this is all doo-able this weekend!

cheers joe.

so help me through this brain fart. it's 6am here and i'm off to work. why did we mention 29.9mm and now 32.9mm is fine?

regards

Taffy
 
Taffy are you setting them up to what Husaberg say for there standard spring height or are taking the spring height that Kibblewhite say, you need to set them to the height of the recommended spring you are fitting, it is stated on the packet.
When I put mine in they measured up perfect, i think I wrote to you before mentioning this fact.

Regards

Sparks.
 
Taffy said:
i can go to work knowing that this is all doo-able this weekend!

cheers joe.

so help me through this brain fart. it's 6am here and i'm off to work. why did we mention 29.9mm and now 32.9mm is fine?

regards

Taffy

Taffy,

As I said in my previous post....

"Of course this assumes the kit you have has the same springs as in Dale's kit."

Refer to Sparks post, it may be that the Kibblewhite springs you have are not the same as the ones Dale Lineaweaver supplied to me!

Joe
 
well joe i have received a kit perhaps similar to yours.

i have measured everything up tonight and the two sets are as follows when measuring old against new:

ok so we have a common measurement to both:
the tip of the valve and the base of the spring washer.

the kit valve is only 0.5mm proud of the spring cap
cap is 1.9mm thick (added = 2..4mm)
38.7mm for the pair of springs
4.5mm for the base spacer
so that is 45.6mm if no compression to the tip from base of base spacer.

my OEM gear:
valve is 2mm proud of the cap
2mm cap (added = 4mm)
39.7mm spring
1.1mm factory base spacer
so that adds up to 44.8mm between the tip of the valve to the bottom of the base spacer

the difference is .8mm more space for OEM but the kit also has a 0.7mm washer for the spring to sit on that is corrugated to aid slippage.

total difference is 0.1mm as we stand. this winter the head will be off and this stuff fitted so i can isolate it in tests.

installed height for the kit is 29.65 - 29.9mm.

well, now the proof will be in the pudding. i still reckon that shorter cotters are meant to go with this kit so i will try and clarify this but on the kitchen table the husey OEMs appear to be ok!

regards

Taffy

and here

Hi Taffy,

The installed 'Outer' spring height of Dales kit is 1.29" to 1.32", thats 32.766mm to 33.528mm. On Dales kit the inner spring is compressed to a shorter installed height because the titanium spring retainer has a boss machined on it that compresses it to a shorter installed height when the outer spring is compressed to the design spec.

If you have an installed outer spring height of 32.9mm I suggest you keep it at that. That leaves room for some valve recession before you reach the maximum for his kit.

Of course this assumes the kit you have has the same springs as in Dale's kit.

Just as a reminder, you need to check all 4 valves in their seats.

Best Regards,

i got my numbers off the actual packet i think joe/steve?

regards

Taffy
 
Taffy said:
well joe i have received a kit perhaps similar to yours.

i have measured everything up tonight and the two sets are as follows when measuring old against new:

ok so we have a common measurement to both:
the tip of the valve and the base of the spring washer.

the kit valve is only 0.5mm proud of the spring cap
cap is 1.9mm thick (added = 2..4mm)
38.7mm for the pair of springs
4.5mm for the base spacer
so that is 45.6mm if no compression to the tip from base of base spacer.

my OEM gear:
valve is 2mm proud of the cap
2mm cap (added = 4mm)
39.7mm spring
1.1mm factory base spacer
so that adds up to 44.8mm between the tip of the valve to the bottom of the base spacer

the difference is .8mm more space for OEM but the kit also has a 0.7mm washer for the spring to sit on that is corrugated to aid slippage.

total difference is 0.1mm as we stand. this winter the head will be off and this stuff fitted so i can isolate it in tests.

installed height for the kit is 29.65 - 29.9mm.

well, now the proof will be in the pudding. i still reckon that shorter cotters are meant to go with this kit so i will try and clarify this but on the kitchen table the husey OEMs appear to be ok!

regards

Taffy

and here

[quote:3gvxbz40]
Hi Taffy,

The installed 'Outer' spring height of Dales kit is 1.29" to 1.32", thats 32.766mm to 33.528mm. On Dales kit the inner spring is compressed to a shorter installed height because the titanium spring retainer has a boss machined on it that compresses it to a shorter installed height when the outer spring is compressed to the design spec.

If you have an installed outer spring height of 32.9mm I suggest you keep it at that. That leaves room for some valve recession before you reach the maximum for his kit.

Of course this assumes the kit you have has the same springs as in Dale's kit.

Just as a reminder, you need to check all 4 valves in their seats.

Best Regards,

i got my numbers off the actual packet i think joe/steve?

regards

Taffy[/quote:3gvxbz40]

Taffy,

I had earlier posted a picture of my kit in my gallery. The boss on the bottom of the spring retainer is 0.054" high, depressing the inner spring 0.054" more than the outer spring.

I did not measure the free length of the springs.

Here is a pdf file of the kit instruction sheet.


Regards,

Joe
 

Attachments

  • Dual pring valve Spring Kit for the Husaberg from Dale Lineaweaver.pdf
    111.9 KB
Hi Taffy,

Just been out to remeasure my spring height and it is 30mm near as dam it. With yours being an 02 could the collets be differnent?.
Will a set of 04 collets work with your 02 valve stems, if so this should solve your 3mm problem.
I wonder what Belgique did when he fitted his springs?, I think his Berg is the same year as yours.

Regards

Steve.
 
steve

the cap its just 0.5mm below the top tip of the valve whereas it used to be lower so that the cap was 2mm below the stem tip. not enough to make a difference here.

regards

Taffy
 
wow!

that was weird and i've taken a risk here! most sensible people would keep this one under their hats till it worked but then when have i ever kept anything a secret! (LOL!!!)

i put the 4.5mm spacers in on the inlet side along with the spring rings and the installed heights on the inlet side came out at 32.4 and 32.6mm

on the exhaust side i DIDN'T fit the 4.5mm but fitted only the spring rings and got the following: 33mm and 33.3mm.

i couldn't really give a monkeys about the exhaust valves as i feel the springs will control them well.

so!

i'm running with joe's numbers hoping that both his and my bike have the same spring kits essentially.

the spring rings which look like a ribbed washer were too big for the valve spring recesses so i just took them to the grinder and skimmed the edges off fo a nice fit.

regards

Taffy
 
Taffy said:
wow!

that was weird and i've taken a risk here! most sensible people would keep this one under their hats till it worked but then when have i ever kept anything a secret! (LOL!!!)

i put the 4.5mm spacers in on the inlet side along with the spring rings and the installed heights on the inlet side came out at 32.4 and 32.6mm

on the exhaust side i DIDN'T fit the 4.5mm but i fitted the spring rings and got the following: 33mm and 33.3mm.

i couldn't really give a monkeys about the exhaust valves as i feel the springs will control them well.

so!

i'm running with joe's numbers hoping that both his and my bike have the same spring kits essentially.

the spring rings which look like a ribbed washer were too big for the valve spring recesses so i just took them to the grinder and skimmed the edges off fo a nice fit.

regards

Taffy

Well I have to say I'm an totally confused Taffy, what is it then that is losing you 3mm, there must be some thing different between years of manufacture what do you think.
Have set about the rocker lid yet with the Dremell, I had to remove quit a bit of ally.

Regards

Sparks.
 
sparks

looking at joe's kit would you say they are similar? i didn't recognise the bottom-of-photo washers?

maybe joe had these ribbed/marked alloy rings? what was the free length of yours joe?

you'll simply have to wait steve. i've either made a right ****-up which if mishandled will be expensive OR inspired, intuitive etc etc!!!

regards

Taffy
 
in the doc

later models have inlets 1.25mm shorter with the collet groove moved down the stem the corresponding amount.

regards

Taffy
 
looking at my kibblewhite KTM 450 kit now and nothing about installed height? Might won`t to put 75lbs pressure on them and measure the length to get the correct size.
 

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