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Broken cam chain

Joined Aug 2011
916 Posts | 97+
Ontario, Canada
Just changed my cam chain. Three hours running. Went to a local enduro today. 3km in to the first timed section, the bike quit. Damage, one broken cam chain, two bent exhaust valves and the tensioner bolt got bent and cracked the head where the bolt goes through. The cam chain broke but not on the master....any ideas why? Brand new iwis.
 
Dammit Kayeffess,

That's a stroke of very bad luck.
At this moment i don't have clou what could have gone wrong, sorry!

Cheers Rens
 
usually, it's a piece of flotsam from a previous failure of some kind that jams it. are all 4 adjuster nuts still in place?
 
ya, btdt, but i got lucky and heard it before it got too far out. it's a bummer, but you shall overcome (did all that hippy stuff come out of my mouth?)
 
Bitch is that ktm Canada doesn't seem to have any of the stuff on their online parts. Another shipment from the UK I guess :). I think I got off lucky as there could have been a lot more damage. The damage to the head around the tensioner bolt will be the biggest pain.
On the up side, the cylinder liner still looks brand new :)
 
sorry to hear that.

in all this mess, you were lucky that damage is not bigger.
 
It was the only old generation berg at the race. A shame to have to put it on the trailer. I did get off lucky though.
 
Found the culprit. Cam wheel bolt backed out and jammed it.

I bought an 02 recently of a guy who'd experienced the same failure. The decompressor stop blot had backed out and caught between the primary gear and the lower cam sprocket. Lucky it happened while he was kicking over the bike, so no valve damage. Loads of Loctite going on in the rebuild.
 
I wold like to change the old aluminium gear on camshaft and install the newer one. what is the proper torque for fastening the bolts? I cant find it in the service manual. I will not forget to loctite.
 
motobrox: this value is for the autodeco stop nut, I would like to know for the two bolts that fasten the wheel to the camshaft. thanks.
 
i was going to say it is either the auto decomp stopper or the tappet locknut. these are the usual 5 culprits.

always remove the decomp stopper M5 allen screw and nut (8mm). let the decomp stop against the cam sprocket bolts.

as for the damage KFS, suggest that you scribe a line horizontally through the middle of the bolt hole and then the same vertically. get it welded up. file the faces flush and then drill in line with the scribes, OK?

regards

Taffy
 
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