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Blown main seal!

Joined Jul 2005
181 Posts | 0+
Högsby, Sweden
My 501 was rebuilt five hours ago by yours truly. Everything in order and things running smooth until I noticed dense blue smoke firing it up yesterday. Upon lifting the head I notice a lot of oil in the combustion chamber and when I took the left cover off I could see the main seal has popped out!!!!!!!!!! So there has been a huge pool of oil in the crankcase since the reed could not operate, hence the smoke.

I have no clue what could have caused this. The seal was installed very carefully and the seal on the other side is fine.

Could someone tell me if there is some other way to install a seal other than lubricating it and gently tap it in place with a mallet? (Evenly ofcourse, I have done this before.) Should it be pressed instead?

Have I had crankcase combustion? I had a bad stator last ride and flooded the engine trying to start in sub-freezing temperature. I view this as unlikely though. I think I would have noticed. Or not?

Expert advice needed!
 
Possibly the subfreezing temps could have contributed to this event. It could have built up a lot of pressure, especially if possibly overfilled with oil? Also, were the seal and block cavity clean and dry when you installed it? Could have just been a fluke. Regards, DC :? 8)
 
the same thing happened to me several years ago on a ktm 300 2-smoke. it seems there was no lip for ut to sit against. boy, talk about a mosquito fogger 8O . reinstalled after drying everything out but when i put it in this time, used permatex sealant around the outside and everything ok.

ned
 
Use saliva as opposed to that of oil to lubricate the outer circumference of the seal just prior to installation.

Once the seal is installed slightly upset the engine case with a small punch near the seals edge in four equally spaced points.

Yes, I did indeed say saliva.
Oil lubricates and it is quite common for both main seals and valve guide seals to get spit loose (pun intended) when using oil.

Dale
 
Exactly what I needed to know!
Thank you gentlemen.

The good thing about being your own mechanic is that you can only get better at it... :roll:

That is how I will be known. Now my insignia.

/Peter
 

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