This site may earn a commission from merchant affiliate links, including eBay, Amazon, and others.

blown FE400 :( pics added

Joined Nov 2008
100 Posts | 8+
Turkey
Hi,

I am rebuilding my FE400 because of the chronic top end problems and other issues after 9 months I got it second hand. Actually I have not been able to drive it for long due to recurring mechanical problems. Recently I take the cylinder head off and the picture was depressing. You can shake the piston in its sleeve almost 0.8mm(I didn't make measurements yet) in each directions. :( I think this is due to stuck oil pump because of shavings through the oil line before filter. There was no oil screen on the oil drain plug when I got it. Previous owner was a complete idiot. :evil: I had fixed the oil pump after I reliazed it in weeks since I got it but it was too late..Thus the story ended up with blown engine long before I got it I think. I still wonder how it held and still was running nice. To cut it short, I fortunately managed to find a parted out FC470 auction on ebay and got 100mm piston sleeve BV head and valve cover with rockers for BV head. So I had to convert it to 470 but I don't have the crank and counter balancer for 470. I think I can reuse my crank and balancer although there is slight difference as Taffy has mentioned before on the forum. My question is whether it is possible or not? I will change the bush on little end. I wish big end is fine at least..
 
RE: blown FE400 :(

thats a tough one to answer for anybody that hasn't done it already. i'm sure its possible, just don't know how much work will be necessary to make it happen. the c/b will prolly be ok, but you need to make a list comparing all the dimensions of the two and compare them. GET TO WORK 8)
 
RE: blown FE400 :(

I have a ten point question.Is it normal that I can shake the piston in its bore slightly?does it really have that much tolerance?bore seems ok and the lathe traces on the piston is still clearly recognisable..
 
RE: blown FE400 :(

yes the top of the piston is loose. the bottom of the piston should be quite tight though.

your crank and balancer will do a good job. the balance will be a little out. if you wanted to rebalance it that is all you need to do. i would go ahead and try it....

didn't see this thread originally or i would have answered you faust.

regards

Taffy
 
Here are the pics of the scored sleeve, piston and other bits inside the engine
 

Attachments

  • IMG724.jpg
    IMG724.jpg
    131.1 KB
  • IMG726.jpg
    IMG726.jpg
    122 KB
  • IMG728.jpg
    IMG728.jpg
    119.2 KB
another pic
2003 model bike with 2002-2003 transition engine with parts from both year inside with cylindrical roller main bearings stock.
 

Attachments

  • IMG729.jpg
    IMG729.jpg
    136.3 KB
I finally rebuilded my engine with 470 head 37mm inlet 30mm ex. 100mm piston.new bearings,some mods etc..everything is perfect :D:D:D starts at first button!
 

Register CTA

Register on Husaberg Forum! This sidebar will go away, and you will see fewer ads.

Recent Discussions