This site may earn a commission from merchant affiliate links, including eBay, Amazon, and others.

Auto decomp device upgrade: howto

Joined Mar 2005
3K Posts | 3+
Mesa, AZ
I have the latest auto decomp device ready to replace the old one. How does one remove and reinstall the ball bearing that's in the way?

There does not seem to be any bolt inside to hold it to the camshaft assembly, and besides force, I don't see how one can remove it.

Any experienced husa-mechanic know how? Ady?
 
If you have access to a bearing splitter like this
http://www.brandsplace.com/besp.html
it makes a simple job of getting behind the bearing to remove it.
Make sure to install a new sealed bearing, don't reuse the old one after pulling on the outer race.
Don't forget to shorten the cam shaft sprocket bolts if your installing a steel sprocket instead of the aluminum one.
 
The sprocket was already upgraded and apparently the bolts were already shortened.

Alright, then more work than I expected :) I will keep on learning, then...

Replacing the bearing, I guess I can afford, but the tool is a little investment for a one time job. Isn't there an alternative?

Thanks!
 
If I am about to remove and discard both, I can always use a flat screwdriver. I am going to replace both the ball bearing and the decomp device.

I need to get a quote from Motoxotica first thing tomorrow.

Using a Dremel might be messy.

I cannot find the proper size in the 2001 parts manual, but the latest (2004-) shows them as "Ball Bearings 6201".

The part number is 0625062014 and is shared with KTM's, and KTM Talk quotes $8.32. I wonder if I could X-Ref with something else, as for the same price I can have a pack of 10 off of eBay, which would be useful in case I need to do some work later on.

6201 corresponds to 12 x 32 x 10, but what are the different specs, "2RS", "ZZ", stand for? Most of what I find online have the balls shielded, while the ones used in our bikes have their balls exposed :twisted: I suppose for extra lubrification :roll:

Does that matter?

I think that starting in 2004, the ball bearings were shielded, so do you think that 6201 like these would work?

Basically if someone could confirm that the new ball bearings fit the 2001, that would be the first step in the right direction. I'd rather spend the bucks than blow another top.

Thanks
 
As an eBay Associate we earn from qualifying purchases.
2RS - means it has rubber seal on each side of the bearing.
ZZ- means it has a metal shield on each side of the bearing.
2004 and newer bergs come with the sealed bearings and they are the same size as a 2001. I just got done installing the newer auto-decomp along with the newer bearings also.
I think your last sentence pretty much sums it up about the bearings on ebay that you found. I might want to try to stick with a name brand bearings like SKF or Fafner.
 
Thanks, Buckwheet. Now, the one that's there, obviously is not the OEM, since the former owner replaced (or had it done) the aluminum camwheel with the steel one. It also says "6201 / C3" and was made in Italy. Any idea what this is? I guess I can just X-Ref with the newer model bearing.

Do you advise changing both?

Also, the gap between the bearing to remove and the auto decomp device is about half a millimeter.

What did you use?

Thanks!
 
C3 stand for the amount of internal clearance built into the bearing. The higher the number the greater the clearance.
As for changing both bearings, If I remember right your top end blew up. Are you positive that no junk got into the bearings and maybe skidded a ball in the race causing a rough spot?

I got my bearing off using a bearing splitter.
 
No, I don't think that changing the bearings is an absolute necessity, it's not like the damages were that extensive either. The top just blew off :?

All the damage was in the rocker cover (totally out of order) and the tensioner lever, with a bent bolt as well.
 
froggy you need a - 6201RS C3 - bearing or you can pay 20 cents extra, get the 2RS and then flick one out, it really is easy. you'rre french and that means you can pick welks and snails with a cocktail stick so this is therefore a 'given'.

definately change them.

now. to get them off the camshaft.

place the camwheel (still bolted and attached to the cam) in the jaws of the vice and pinch up. then get a pair of gemmy bars or tyre levers and pull at 3 and 9 o clock evenly. the bearing outter is what you're pulling on pull evenly. the bearing will flick your levers off regularly as the outer can still spin.

i use the bars that are 1' long and have a little foot at the bottom. wether you use screwdrivers or levers or whatever YOU PRESS EVENLY AND THEY'LL COME!

regards

Taffy
 
The original ones were C3 and no seal at any side. It was a press fit but not particularly hard fitted and pryed off quite easily. The new (KTM parts) ones were not C3 and they had rubber seals on both sides. I didn't pry out any of the seals.
Regards.
 
Thanks for the advice. My earliest question was: can I pry it off with screwdrivers and the answer seems to be yes.

As for replacement, pretty much any good (emphasis on good, as in not from a skate board) bearing should do.
 

Register CTA

Register on Husaberg Forum! This sidebar will go away, and you will see fewer ads.

Recent Discussions