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570 e f i failure

Joined Dec 2011
16 Posts | 0+
merry Christmas
need to test generator can any one help.
efi has failed no fi light bike turns over does not start .
checked wire loom all ok .
every thing is dead .
thanks
 
Not really much info to work with there ...

If the bike turns over, it's not all dead.

How do you know the EFI has failed? Does the yellow light flash any sequences?

What happened the last time you had the bike running? Did it die or did you turn it off? What have you done since?

Greg
 
if iam correct

if the bike is turn over there is a brake swichts wath gets of wen the bike is turn over zo the engine is stop running

i look in the manuel

greets Ap
 
yep there is a rol over sensor cald on the wiering diagram B1 :lol: :lol:

I dont know where it is pleace ask your dealer

greets Ap
 
thanks for reply Greg
i stopped bike next day would not start
bike turns over no problem
every thing else is dead :angry:
there is no yellow light.
looked for fault in loom nothing found
thanks Roger
 
Check for power at the fuses. Fuse 2 should be permanent live (+12v). Fuses 1,3 & 4 should come live via the power relay when the engine is cranked. Fuses 1 & 2 feed power to the ECU with an orange and a black/blue wire respectively. If you have power at the fuses check for power at the ECU connector. If you get no power at fuses 1,3 & 4 when the engine is cranking check the operation of the power relay and work back from there towards the rectifier/regulator and the generator.
 
pegscraper said:
Check for power at the fuses. Fuse 2 should be permanent live (+12v). Fuses 1,3 & 4 should come live via the power relay when the engine is cranked. Fuses 1 & 2 feed power to the ECU with an orange and a black/blue wire respectively. If you have power at the fuses check for power at the ECU connector. If you get no power at fuses 1,3 & 4 when the engine is cranking check the operation of the power relay and work back from there towards the rectifier/regulator and the generator.
hi pegscraper
got power at fuses
i have just linked out the the power relay and .started runs for 5 secs and stops .
repeated few times the same every time .
fi light came on and flashed 2 times this suggest pulse generator fail.
what does the pulse generator do ?
any advice would be grateful.
thanks roger
 
I reckon the pulse generator will be the crankshaft position sensor as shown on the electrical diagrams. It sits in the crankase just below the generator rotor and gives a pulse everytime the crank rotates 1 turn. It's accessible by removing the generator cover but check the wiring to it first.
 
found it and removed it wires to it are ok all the way back to the brain [computer].
is there any thing else i can do with it or just replace .
could this cause the problem of run for five seconds and stop
thanks roger
 
It doesn't seem to me that the fault is the pulse generator if it will run for 5 seconds.

Did this happen while riding or while the bike was sitting? If while riding, was there any sort of incident that may have precipitated it? Did you do any work on the bike between the time that it ran properly and then didn't?
 
Ruger said:
It doesn't seem to me that the fault is the pulse generator if it will run for 5 seconds.

Did this happen while riding or while the bike was sitting? If while riding, was there any sort of incident that may have precipitated it? Did you do any work on the bike between the time that it ran properly and then didn't?

it happened over night full days ride no problem next day would not start
have not done any work to bike before this happened #
what would stop bike after 5 secs every time :evil:
 
Ruger said:
Gotta be fuel delivery. I would suspect a clogged fuel filter or the injector.
will look at that tomorrow and let you know how i get on
i still think it is electrical because i get nothing unless i loop the power relay out and its to regular 5 secs every time
thanks roger
 
Check for 12v across terminals 4 & 2 at the power relay connector when the engine is cranked. If you get power then the relay's bad. If no voltage it's either the regulator/rectifier or no output from the generator.

You seem to have 2 slightly different faults here. Obviously strapping out the power relay should make the bike run indefinately. Can you hear the fuel pump prime for 2-3 seconds if you stab the starter button? The bike will start and run for around 5 seconds on this initial prime but will die if the pump does not then kick in permanently. I found this when I had the failing fuel pump problem on mine.

Personally I can't see a clogged filter giving this symptom. If it can pass enough fuel to start it will keep running but worth checking especially if you have the small filter in the fuel pipe just before the injector which some people seem to have had trouble with.

Plus you've still got the EFI lamp giving a fault code for the pulse generator/crankshaft sensor.
 
pegscraper said:
Check for 12v across terminals 4 & 2 at the power relay connector. If you get power then the relay's bad. If no voltage it's either the regulator/rectifier or no output from the generator.

You seem to have 2 slightly different faults here. Obviously strapping out the power relay should make the bike run indefinately. Can you hear the fuel pump prime for 2-3 seconds if you stab the starter button? The bike will start and run for around 5 seconds on this initial prime but will die if the pump does not then kick in permanently. I found this when I had the failing fuel pump problem on mine.

Personally I can't see a clogged filter giving this symptom. If it can pass enough fuel to start it will keep running but worth checking especially if you have the small filter in the fuel pipe just before the injector which some people seem to have had trouble with.

Plus you've still got the EFI lamp giving a fault code for the pulse generator/crankshaft sensor.
thanks this may help will look tomorrow and let you know how it goes.
roger
 
pegscraper said:
Check for 12v across terminals 4 & 2 at the power relay connector when the engine is cranked. If you get power then the relay's bad. If no voltage it's either the regulator/rectifier or no output from the generator.

You seem to have 2 slightly different faults here. Obviously strapping out the power relay should make the bike run indefinately. Can you hear the fuel pump prime for 2-3 seconds if you stab the starter button? The bike will start and run for around 5 seconds on this initial prime but will die if the pump does not then kick in permanently. I found this when I had the failing fuel pump problem on mine.

Personally I can't see a clogged filter giving this symptom. If it can pass enough fuel to start it will keep running but worth checking especially if you have the small filter in the fuel pipe just before the injector which some people seem to have had trouble with.

Plus you've still got the EFI lamp giving a fault code for the pulse generator/crankshaft sensor.
checked terminals 4 & 2 nothing when eng turn over .
tested generator 12 supply
does this mean its the regulator :cheers:

when stab the starter the fuel pump primes
do you think fuel pump is failing . before elec problem fuel pump was fine .
note : bike only runs for 5 secs when power relay is looped out .as soon as i connect loop wire, fuel pump primes .
when eng stops i can restart again , there is small pop from exhaust (unburnt fuel? ) ,

there is no filter between tank and injector.

thanks again Roger
 
If you have voltage (AC) into the regulator/rectifier from the generator and nothing out (DC) then the reg/rec unit must be faulty but I still don't see how this would give the 5 second run problem. The priming of the pump when the power relay is looped out is normal behaviour. As I mentioned in my earlier post the fuel pump problem I had gave similar symptoms but only when the pump/engine was hot. It never actually gave any cold start problems so although a faulty pump is possible it's unlikely IMO.

The starting system,ie. the starter button, motor and power relay are completely seperate to the ign and fuel electrical systems.

Are you still getting the 2 flash code from the EFI light? If yes then I would test the pulse sensor. The service manual gives a value of 80-120 Ohms at 20 Deg C for the pulse sensor. I'd measure this at the ECU connector across white/yellow on pin 3 and yellow/blue on pin 9 and also make sure niether wire is shorting to ground.

EDIT.......

Just had another look at the diagram and the wire to pin 2 on the power relay from the reg/rec also feeds into the ECU. So I'm thinking.....Is the ECU shutting down the engine after 5 secs 'cos it's not seeing an ouput from the reg/rec/generator??
 
pegscraper said:
If you have voltage (AC) into the regulator/rectifier from the generator and nothing out (DC) then the reg/rec unit must be faulty but I still don't see how this would give the 5 second run problem. The priming of the pump when the power relay is looped out is normal behaviour. As I mentioned in my earlier post the fuel pump problem I had gave similar symptoms but only when the pump/engine was hot. It never actually gave any cold start problems so although a faulty pump is possible it's unlikely IMO.

The starting system,ie. the starter button, motor and power relay are completely seperate to the ign and fuel electrical systems.

Are you still getting the 2 flash code from the EFI light? If yes then I would test the pulse sensor. The service manual gives a value of 80-120 Ohms at 20 Deg C for the pulse sensor. I'd measure this at the ECU connector across white/yellow on pin 3 and yellow/blue on pin 9 and also make sure niether wire is shorting to ground.

EDIT.......

Just had another look at the diagram and the wire to pin 2 on the power relay from the reg/rec also feeds into the ECU. So I'm thinking.....Is the ECU shutting down the engine after 5 secs 'cos it's not seeing an ouput from the reg/rec/generator??
not getting any flash code at all
that sounds right about ecu shutting down
will test reg ,should it be 12 v dc

getting 8 volts across red and black out of rectifier not running just turning over
started bike with it unpluged it was the same 5secs it stopped
with eng running 12 v across red and black
 
Measure the voltage across the battery when turning the engine over and compare. The reading you get when cranking the engine with the RR unplugged must be the battery voltage. The reading from the RR with the engine running at a fast idle or above should be around 13.5-14v. The input to the RR from the generator windings will be AC and usually over 15v.
 
pegscraper said:
Measure the voltage across the battery when turning the engine over and compare. The reading you get when cranking the engine with the RR unplugged must be the battery voltage. The reading from the RR with the engine running at a fast idle or above should be around 13.5-14v. The input to the RR from the generator windings will be AC and usually over 15v.


battery eng turn over 13 v
rr unplugged eng turn over 7 to 9 volts
rr unplugged eng run above idle 9 v
from generator 6 v AC
does this mean generator needs replacing ?
thanks again Roger
 

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