This site may earn a commission from merchant affiliate links, including eBay, Amazon, and others.

3D printing?

Joined Nov 2012
2K Posts | 821+
Iceland
So a friend got a 3D printer. It's a good laugh! And as always when people get a 3D printer the question is ... now what?

What would be interesting to print for a bike?

Hard-to-find parts for older bikes? Oil strainers?

Technically, plastics for older bikes could be printed but this printer is quite small, 136mm L x 96mm W x 146.5mm H (5.4" x 3.8" x 5.8"). It does print quite accurately though so screw threads can be printed.

I've seen people print battery boxes for smaller Li-Fe batteries for the DR-Z. And GPS holders.

Anything you can think of?
 
  • Like
Reactions: 1 person
How big are the oil strainers? Cam chain guides?

Be fun to toss together a model maybe.

If someone lays calipers on these and/or drops them on a scanner, that would be pretty cool ... !

Get me drawings or a model and I'll have it printed!

Actually Bushie, do you have STLs of any engine internals? Be fun to have a tiny plastic conrod :)
 
  • Like
Reactions: 1 person
So, one thing to remember: 3-D printers do not make structurally strong parts. The material is not homogeneous and therefore is not strong in all directions. It can be quite strong in one direction, but totally prone to delamination in the other.

If you are going to make anything functional (as opposed to a model), then pay close attention to stress concentrators when designing it. Make larger radii, thicker walls, etc. (than with metal). Also, pay attention to the direction in which the part is printed. It will be weak against the "grain" (think of it like an onion peeling).

Tourist, let me know what type of file your friend can work with and I will send over some neat pieces (cargo rack loops for the berg, Kriega-style), Oil filter housing for adding an oil cooler, I can even do a conrod.

I use SolidWorks, so see if that is an acceptable format or if it needs to be converted to something else.
 
  • Like
Reactions: 4 people
this is where it gets interesting!!

it takes STLs afaik but friend is reasoanbly skilled at format hacking
 
Ive often wondered if it would be possible to have a complete working 3d model of the engine in solid works or the like so we have access to the dimensions of all the parts we may need

the husaberg genome project ?

ive done most of the conrods, oil pump, basic ignition layout / shaft spacing and started the crank

ben ballard has done the most work in this area

tourist .. I had a thought for your printer.. a mold for some of these but with tiny breasts instead of skulls

sik-death-grips_lg.jpg


then just get a tube of sikaflex 221 and inject it with a caulking gun
 
  • Like
Reactions: 5 people
Ive often wondered if it would be possible to have a complete working 3d model of the engine in solid works or the like so we have access to the dimensions of all the parts we may need

the husaberg genome project ?

I could do it... just don't want to (time)! That would be quite to project. Also, you will never get an interactive model to function properly, there's just too much going on. I have tried it with simple steam-type engines, and they won't work either. Modelling the chain is quite difficult, so the valve train would be tricky... and the cam ... my god... (time time TIME).
 
  • Like
Reactions: 2 people
yes indeed that's why i wonder if its actually possible since ive still not seen a working model that simulates everything in a 4 stroke 100% properly

my friend at airbus says Catia could handle it

individual models of the required parts as it becomes necessary is enough for me
 
Wax, you can print wax to form a core to use in the "lost wax" casting technique.

Just add shrinkage to your model to compensate for the metal cooling.

Cylinder heads and engine case castings should be possible.
 

Register CTA

Register on Husaberg Forum! This sidebar will go away, and you will see fewer ads.