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2009 570 will crank but not start

wutstock said:
when i hit the electrical start button the FI light comes on and i hear an electric noize coming from the startengine :?
i
t seems that there is only a problem with starting when the engine is hot :?

I've just cleaned the sparkplug because i didn't have a spare, but i will take the bike to a dealer tomorrow and i'll tell him to replace the sparkplug


the bike is still under garantuee, so it should be free of charge

could it be a problem for my garantuee that i've bought the bike with another authorized dealer ?

Grtz

Okay,

I forgot to ask some basic questions.

How many hours on the bike?

Have you checked the valves? Supposed to be checked at 3 hours first time, then every 15 hours after that.

Has it always had trouble starting hot?

What fuel are you running in it? Octane wise?

And which electrical connector did you mess with that apparently fixed the problem for a short time?

It kind of sounds like to me that there was a loose electrical somewhere that you messed with and that solved your original starting problem.

And then it seems that you took it in for service, they put too much oil in it, it blew oil all up in the air box and that preceeded the hot starting problems after that.

I'm also assuming that you are not getting a fault codes flashing on the FI light?

If you just bump the starter button very briefly, the FI light should come on and you should hear the fule pump run for a few seconds.

Have you tried turning up the idle speed some to see if that helps?

Try a brand new plug before anything else, it could be that easy. Be sure and gap it correctly.


It shouldn't be a problem taking it to another dealer, I would assume anyway.
 
i've just turned the bike in with a dealer and he told me that it's probably a spring from my decompression that is broke :?

he has had 2 other fs 570's with the same problem so it should be an easy fix :)

i'll let you know if it turns out to be something else

Grtz
 
it seems to be something complicated :?

the dealer can't figure out the problem, when he starts the bike with a car battery it goes wel, and when the battery is fully charged he can start it 2 or 3 times and then the starter can't get around anymore :?

he contacted husaberg and they've asked to bring the bike in to find out what's wrong :roll:

and i was hoping i could go for a ride this weekend :(

i'll let you know what the the problem was, the bike will be picked up by husaberg wednesday

grtz
 
wutstock said:
it seems to be something complicated :?

the dealer can't figure out the problem, when he starts the bike with a car battery it goes wel, and when the battery is fully charged he can start it 2 or 3 times and then the starter can't get around anymore :?

he contacted husaberg and they've asked to bring the bike in to find out what's wrong :roll:

and i was hoping i could go for a ride this weekend :(

i'll let you know what the the problem was, the bike will be picked up by husaberg wednesday

grtz

Thanks for the update,

This sounds a lot like the problem they were having with the CGR rental bikes at the ISDE. There was a problem on a few bikes where once hot the bikes had to be bump started, as it appears there was a batch of cams or something that were not right, and would cause the motor to not be able to turn over once it was warmed up.

See this thread here: http://www.husaberg.org/index.php?name= ... highlight=

Sounds like Husaberg is on it, I'm sure they'll get you sorted in short order.

Again, keep us posted please.

Dale
 
CodeMonkey said:
sabink said:
CodeMonkey said:
Yes, you should be able to bump start the bike, but if the battery is dead (which was probably what the dealer meant) there won't be enough juice to power the EFI/engine management and the bike won't start in that case. If the starter turns over the bike then trying compression starting won't help.

All the Jap MX bikes solved this issue years ago (Honda motor on Monetsa bikes).
Those bikes doesn't have any battery and one kick is enough for the fuel pump to work.

Could be done in the Berg as well...
 
MexMex said:
All the Jap MX bikes solved this issue years ago (Honda motor on Monetsa bikes).
Those bikes doesn't have any battery and one kick is enough for the fuel pump to work.

Could be done in the Berg as well...
Interesting. Still prefer my Hussy though.
 
MexMex said:
All the Jap MX bikes solved this issue years ago (Honda motor on Monetsa bikes).
Those bikes doesn't have any battery and one kick is enough for the fuel pump to work.

Could be done in the Berg as well...

Ah yes but you still have to kick start them.

id rather carry a battery and have electric start.

plus from the number of hondas and yamahas i saw churning over on the starter the last couple of weekends the japs have a little way to go perfecting their electric starts.
 
cypher said:
MexMex said:
All the Jap MX bikes solved this issue years ago (Honda motor on Monetsa bikes).
Those bikes doesn't have any battery and one kick is enough for the fuel pump to work.

Could be done in the Berg as well...

Ah yes but you still have to kick start them.

id rather carry a battery and have electric start.

plus from the number of hondas and yamahas i saw churning over on the starter the last couple of weekends the japs have a little way to go perfecting their electric starts.

Agree 100%

But now, lets combine both world.
Then we will get the ability to start a bike with dead battery.
 
true.

though the bergs can be jump started from another bike if you got a pair of leads. a very Small pair!

and whilst i haven't seen it done they can, apparently be bump started.

though guaranteed the time you'll want to bump start it you'll be in the bottom of some creek with every direction going up hill.
 
cypher said:
true.

though the bergs can be jump started from another bike if you got a pair of leads. a very Small pair!

and whilst i haven't seen it done they can, apparently be bump started.

though guaranteed the time you'll want to bump start it you'll be in the bottom of some creek with every direction going up hill.

Only 1 lead will do the work. Touch handlebars and connect the lead + to +

If your body have handlebar without piece of metal exposed as handguards, then it is your bad day :twisted:
 
Sabnik and MexMex,

I respectfully disagree with you about the dead battery and the bike not bump starting. The new bike has a 3 phase alternator that is powered by permanent magnents on the rotor or flywheel.

As opposed to a car type system, the berg system does not need electrical power to flash the field on the rotor, nor does the berg system alter the voltage on the rotor through it's voltage regulator to change the flux density to alter voltage output. Voltage output for a given RPM on the berg system is the same, always, and less the demand(s) on the electrical system, the excess voltage is shunted to ground via the voltage regulator.

A beautiful thing don't you agree?

I have seen this before with the XCF bikes where they are bump started, not enough power during electric starting, but as soon as the bike is bumped it fires right up. I am assuming here that the ignition systems are the same between the "X" bikes and the new berg. And that is that the ignition system is dependant on power from the electrical system/battery to work. That's how they were able to go with a slower starter speed and still get the bikes to fire. Contrary to the pinheaded remarks by MXA magazine about the electric start speed had to be slowed down to make the bike start better!!

To a certain extent, the same was true on the SEM ignitioned electric start bikes, as there was a wire going from the switched side of the start button to the ignition coil to give it an extra boost of electricity from the battery during the slow turn over speed of the motor during electrical starting. IE the ignition part of the stator was not producing enough power to the primary side of the ignition coil. So, for any of you whose SEM bikes have trouble starting on the button but start fine on the kicker check the little blue and white wire is intact to the ignition coil. Alas, I digress.

A careful examination of the single line schematics of the current model berg will show you that one of the leads coming from the reg/rect a black white #95 T taps and goes directly to the EFI/ignition module via black/white # 6290 a1123. So, as soon as the motor starts to spin it is supplying power to that module at that point. Further, this black/white wire then becomes #108 and goes to one side of the coil of the power relay, device number K 2. And for clarification, the contacts of the power relay are what connect the battery to the fuse box. The power relay's contacts are only closed when the motor is running, that way any of the lighting or electrical accessories cannot drain the battery while the motor is off. There is a delay in the drop out of the power relay though of about 5 seconds. Again a beautiful thing.

The other lead coming from the reg/rect an orange/white #94 comes off and T's into a couple of different wire numbers. One is 110/111 and drops down to the power relay where it splits, and becomes wire #110 and #111. Wire #111 goes to the other side of the power relay coil that is connected to the black/white #108 and the other is connected to orange white #111. While the motor is running, the potential difference between #108 and #111 energizes the power relay coil, and pulls it in and closes the contacts between the orange/white #110 and the yellow/orange #109.

Yellow/orange #109 goes to the fuse box, and becomes wire 75,76,77, just before reaching the fuse box, and feeds fuses 4,3,1.

Fuse #4 feeds the radiator cooling fan which has a diode in line to keep the fan from back feeding current into the system when it windmills as you are travelling at hight speed-cool huh? Fuse #4 also feeds the speedo, horn, brake light, flasher light.

Fuse #3 feeds the high/low beam, parking light, tail light, license plate light.

Fuse #2 is fed from orange/white that comes from the reg/rect, #78 at this point, and in turn feeds the fuel pump.

Fuse #1 feeds into the EFI control unit.

So what does all this mean? It means you can bump start this bike with a low or dead battery. The degree of difficulty will be determined by how low the battery is. If the battery is too low to turn the motor over fast enough to start, but you get a couple of pulses from the alternator, and there is enough power left in the battery, the power relay will picku up and it will run the fuel pump long enough to build up some fuel pressure. Thus making it much easier to bump start.

If the battery is really low, then it may take a while of the motor turning over before the voltage builds up enough to run things, but, unless the battery is totally flat this shouldn't take long.

I have measured the voltage on my bike shortly after start up, at idle, and it initially charges at 14.7 VDC. With it's 210 watt alternator, the reg/rect seems like it charges aggressively to top the battery off quickly. It seems that Husberg engineered this electric start only bike with the rigors of off roading in mind. So far I have yet to hear of some ones battery going flat b/c of too many starts on the trail. I have seen one instance where the starter solenoid did not want to pull in. Berger was there with a cute little set of jumper cables and we used the bikes own battery to jump direct from the battery to the starter cable and the bike fired right up.

As for me, I'm okay with electric start only. I don't have a hand crank on my car.

And wutstock's problem so far sounds mechanical, or it's bad battery.
 
i have my bike back now :D

the connectingrod wasn't good enough en needed to be replaced by an upgraded model

when the bike was new it could start because the battery was at full power, but after time, when the battery got a litle bit wore out it couldn't get around anymore

at least the damn thing starts right now :D

got some new problems with my headlight though :?


Grtz
 
wutstock said:
i have my bike back now :D

the connectingrod wasn't good enough en needed to be replaced by an upgraded model

when the bike was new it could start because the battery was at full power, but after time, when the battery got a litle bit wore out it couldn't get around anymore

at least the darn thing starts right now :D

got some new problems with my headlight though :?


Grtz

Glad to hear that your bike is back and running good.

So the problem was mechanical, and you say that there was problem with the Con Rod. What exactly was wrong with the original?
 
DaleEO said:
wutstock said:
i have my bike back now :D

the connectingrod wasn't good enough en needed to be replaced by an upgraded model

when the bike was new it could start because the battery was at full power, but after time, when the battery got a litle bit wore out it couldn't get around anymore

at least the darn thing starts right now :D

got some new problems with my headlight though :?


Grtz

Glad to hear that your bike is back and running good.

So the problem was mechanical, and you say that there was problem with the Con Rod. What exactly was wrong with the original?

there was a problem with the weight of the decompression, i hope i've translated this right

Grtz
 
So there was a problem with the Auto decompression weight? So the auto decompression device was not working properly and there was too much compression for the motor to turn over quickly enough to fire?

I am a little confused, what does the auto decomp have to do with the connecting rod?
 
DaleEO said:
So there was a problem with the Auto decompression weight? So the auto decompression device was not working properly and there was too much compression for the motor to turn over quickly enough to fire?

I am a little confused, what does the auto decomp have to do with the connecting rod?

exactly as you described,
but i'm not sure if "conecting rod" is the right translation of what i mean

Grtz
 
unfortunatly, 2 days after i got my bike back from the dealer, the same problem occured :cry:

it seems to me that the battery doesnt charges itself, when i went to get my bike with the dealer he had fully charged my battery

thats why i could start it 4-5 times without problems, but 2 days later it wouldnt start anymore :?:

for example : last sunday i tried starting the bike, it started after the second try, i did a tour of about 40 km without my headlight on, then when i stopped for gas it wouldn't start anymore :?

maybe my battery is just whore-out but the dealer told me that a new battery has to be payed and that i can't get a new one with my guarantee :cry:

this would mean that i'll have to pay a considerable ammount of money to make my bike (that is only 3-4months old) start :roll:

why can't husaberg give a 2 year full-guarantee like husqvarna :?:

Grtz
 
wutstock said:
unfortunatly, 2 days after i got my bike back from the dealer, the same problem occured :cry:

it seems to me that the battery doesnt charges itself, when i went to get my bike with the dealer he had fully charged my battery

thats why i could start it 4-5 times without problems, but 2 days later it wouldnt start anymore :?:

for example : last sunday i tried starting the bike, it started after the second try, i did a tour of about 40 km without my headlight on, then when i stopped for gas it wouldn't start anymore :?

maybe my battery is just whore-out but the dealer told me that a new battery has to be payed and that i can't get a new one with my guarantee :cry:

this would mean that i'll have to pay a considerable ammount of money to make my bike (that is only 3-4months old) start :roll:

why can't husaberg give a 2 year full-guarantee like husqvarna :?:

Grtz

If the battery went totally dead and it got left that way for a while that will be the death of the battery.

If, when you had the mechanical problem of hard starting, you cranked the battery down to nothing and did not put it on a charger and totally recharge the battery, then this is maybe why the battery is gone.

Here are the battery measuring and charging instructions from the 06-07 owners manual that uses the same battery as your bike.

NOTE: MAX CHARGE TIME IS 10HOURS, IF TIME REQUIRED IS LONGER LET BATTERY STAND 5 HOURS. AVOID QUICK CHARGING IF POSSIBLE.



12.7v % charge level; 100 charge time; 0h charging voltage max / amp 14.4v/ .5A

12.5v % charge level; 75 charge time; 4h charging voltage max / amp 14.4v/ .5A

12.2v % charge level; 50 charge time; 7h charging voltage max / amp14.4v/ .5A

12.0v % charge level; 25 charge time; 11h charging voltage max / amp 14.4v/.5A

11.8v % charge level; 0 charge time; 14h charging voltage max / amp 14.4v/.5A

11.5v % charge level; 0 charge time; 20hr charging voltage max / amp14.4v/.5A

In the future, keep a battery tender on the battery to keep it charged up all the time.
 
Dale,

Here is a little test I ran. I tried to push start mine with out the battery connected. No start, but I don't think I was pushing it fast enough to start. So I started the bike, then disconnected the battery, the bike immediately stopped.

My question is there a way to modify the system so in the event of a battery failing open that the bike will continue to run?
 

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