Joined Jun 2004
4 Posts | 0+
Beaverton Oregon
Okay, I know this sounds like a dorky question but this is my first 4 stroke dirt bike and I still have my 99 KTM EXC 200 and will need to make a decision on which one to keep pretty soon.
I just bought the 501 and after an oil change took it out for a 25 mile ride in some technical woods outside of Portland Oregon. It was a bit if a change from my EXC but I absolutely loved the power and the bike is uber stable at speed and an absolute blast to ride (I really think that 4 stroke power is the way to go in the woods!). The issue I have is that I've noticed some problems with it already and am really questioning the maintenance practices of the former owner/s. The concerns I have are as follows:
1. It seems to be leaking oil slightly from the left side (side stand side of the bike) of the head gasket. Is that normal? I may have put slightly too much oil in it by going a bit above the "min" screw line. Are the bikes that sensative to oil level?
2. It smokes profusely for a very short time upon starting and I mean blue smoke as in burning oil vs black smoke as in too rich. Again, did I mess the thing up by putting a slight amount too much oil? The smoke stops after about 20 seconds and then stops smoking completely and doesn't seem to be continuing to burn oil so that one is puzzling.
3. The plug is dark and oily (again probably related to the above but somewhat contradicts # 5 below).
4. It is hard to start with the e-start, it has to crank about 20+ turns will backfire slightly and then will start up. It appears to be running too lean since turning in the A/F screw shortens the starting period. However, it does start fairly easily kick starting which makes me question the valve adjustment as indicated in the FAQ on this page.
5. The bike seems to idle somewhat normally (with a few slight hiccups but not terribly radical) when cold but once on the trail and heated up the idle becomes erradic especially with the A/F mix at 1.5 turns. It will then occasionally stall in the woods and will be very difficult to start with the e-start and then display some more serious backfiring. A lean condition gets worse when it heats up!?
6. As far as I know the bike is stock except for a big gun full exhaust. I was planning on pulling the carb to check jetting since it could be jetting for the high desert and I am running near sea level and who knows if the previous owner riched up for the new exhaust. I also will inspect for carb boot leaks and and a dirty pilot jet. However the other issues make me wonder whether a more serious overhaul is needed. I am not into it too deeply and have a buddy who would buy it from me simply to have a fun project but I really think this could be a fun bike long term. Oh one other thing I noticed that one of the fork seals is leaking after the last ride, I haven't disassembled a fork but they look pretty straightforward.
Any advice on the causes of the oil smoking, lean symptoms and oil leaks would be appreciated. In general, should I cut my losses or are there less serious issues at play?
Tripwire
I just bought the 501 and after an oil change took it out for a 25 mile ride in some technical woods outside of Portland Oregon. It was a bit if a change from my EXC but I absolutely loved the power and the bike is uber stable at speed and an absolute blast to ride (I really think that 4 stroke power is the way to go in the woods!). The issue I have is that I've noticed some problems with it already and am really questioning the maintenance practices of the former owner/s. The concerns I have are as follows:
1. It seems to be leaking oil slightly from the left side (side stand side of the bike) of the head gasket. Is that normal? I may have put slightly too much oil in it by going a bit above the "min" screw line. Are the bikes that sensative to oil level?
2. It smokes profusely for a very short time upon starting and I mean blue smoke as in burning oil vs black smoke as in too rich. Again, did I mess the thing up by putting a slight amount too much oil? The smoke stops after about 20 seconds and then stops smoking completely and doesn't seem to be continuing to burn oil so that one is puzzling.
3. The plug is dark and oily (again probably related to the above but somewhat contradicts # 5 below).
4. It is hard to start with the e-start, it has to crank about 20+ turns will backfire slightly and then will start up. It appears to be running too lean since turning in the A/F screw shortens the starting period. However, it does start fairly easily kick starting which makes me question the valve adjustment as indicated in the FAQ on this page.
5. The bike seems to idle somewhat normally (with a few slight hiccups but not terribly radical) when cold but once on the trail and heated up the idle becomes erradic especially with the A/F mix at 1.5 turns. It will then occasionally stall in the woods and will be very difficult to start with the e-start and then display some more serious backfiring. A lean condition gets worse when it heats up!?
6. As far as I know the bike is stock except for a big gun full exhaust. I was planning on pulling the carb to check jetting since it could be jetting for the high desert and I am running near sea level and who knows if the previous owner riched up for the new exhaust. I also will inspect for carb boot leaks and and a dirty pilot jet. However the other issues make me wonder whether a more serious overhaul is needed. I am not into it too deeply and have a buddy who would buy it from me simply to have a fun project but I really think this could be a fun bike long term. Oh one other thing I noticed that one of the fork seals is leaking after the last ride, I haven't disassembled a fork but they look pretty straightforward.
Any advice on the causes of the oil smoking, lean symptoms and oil leaks would be appreciated. In general, should I cut my losses or are there less serious issues at play?
Tripwire