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06Fe550e mid ride rough running

Joined Oct 2005
687 Posts | 0+
Folsom, CA
my jetting is the stock needle, clip is 4th from top, pj is 42, mj was 175. Fuel screw out 2 turns. I run at 4000 ft elevation, temps 40-80F the bike starts easy, runs smooth and is a dream. SO sunday I'm riding and we stopped alot, maybe I let the bike run too long too hot and about half way thru mild 30 mile day the bike suddenly has more trouble starting and it suddenly runs real rough thru all the RPMs kinda like a car when its not running on all cylinders. I think hmmm why so all of sudden is it running bad ? so bad I was worried it would stall on the way back to my truck which it did twice at low rpms........ So I stop and think maybe my extended fuel screw setting moved around and it has been warming up maybe its too rich now like the fuel screw came out. Turns out I think not sure, but I could not turn the screw in any, maybe it tightened up? anyways I open the screw out 1 turn and the bike runs better. I get back to the truck and it still runs so so. I take the bike home, open it up remove the carb and clean it with lots of spray carb cleaner. I didn't drop out the P jet to clean it wish I did maybe its dirty. I removed the needle and cleaned all. Then I get fancy and decide to go leaner and I drop the main jet to 170. Now at 0ft elevation my home the bike has trouble starting and I think Im too lean here at 0ft elvation.. or maybe the basic running rough problem is still there even after all my carb cleaning.....so Ill wait and ride at 4000 ft this weeknd. If it still runs rough then maybe its all something else? wierd huh Maybe my exhaust pipe header bolts loosend and I have gap? why would it so suddenly run rough?

plug is 2 months new, have not checked it though
 
Replace the plug and check the valves. Drain the tank and fill with fresh fuel. I would think a 170 main would be plenty.
 
valves were just adjusted 2 months ago like 4 rides ago, but true I do remember on my Husky once a plug change did wonders once. Late tonight now I'll replace the plug tomorrow. if that does no good then Ill check the valves they were done at Motoxotica (I was being lazy and had the bike in for a couple things) and I know that guy does em tight, maybe they tightened up more.
 
bigbob, don't know if this is of any help but I was doing some jetting and buttoned everything back up and noticed something shiny on the ground...looked like old style keihin pj...wrong...new style starter jet out of my bike had loosened up and fallen out of fuel bowl...check bottom of carb and see if everything is in place...doesn't exactly help honing jetting skills with jets lying about!
 
is the air cleaner ok ? do you clean the residue of oil that can run into the carb if you put too much oil on the air cleaner .

is your fuel tank free from dirt ? .. have you checked the flow rate at the petcock ? ..you need to clean the pilot jet and circuit . is the tank venting ok ..

but the most important thing is ..... are all pencils sharpened and ready for action !
 
On another note, your main jet settings won't affect how the bike starts. In fact, unless you are doing your "mild" trail riding at 3/4 to full throttle on your FE 550, what main jet you have in your bike really won't make a lot of difference.

If it is a carb problem, hard starting or rough running at low rpms are usually the result of a plugged pilot jet
 
ok thanks all, back to the drawing board. Taffy, I went to a 170 main jet just to please you. the clip is 4 from the top, I guess I could drop the needle one clip more, but first I have to find my hard starting/ rough running problem as I say bike was purring like a kitten then suddenly was running like a busted down volkswagn on 2 cylynders.

I was running a 185 main jet last year in winter and things ran fine, was running a 175 mj all this winter and things ran better more lift the front wheel power in the bike. The plug has allwasy been good. Why would this brand new plug fail becasue I am too rich? this too rich argument is getting boring oh great one. regardless. I will clean out my pilot jet and check the fuel and check and change the plug tonight after work and report back.

oh yeah flow rate at pet ****- I'll check it too
 
i'm only trying to help bigbob. no matter how much you might not like the pill that is all this is. the plug doesn't mind one condition or the other. either black, wet, sooty etc or coffee, tan, white or whatever.

but it just breaks down when you mix the two.

regards

Taffy
 
my mistake my PJ is 45 not 42. so to recap jetting has been 4th clip from top, 1.5 turns out on FS, 45 PJ and 185 mj and the bike ran good, but ran better droping mj to 175. Now mj is at 170

here is the pic of the plug change out

http://render-2.snapfish.com/render2/is ... 50,429,442

black plug I guess that means rich. gray means lean?

I pulled the PJ and cleaned it good., It did not look dirty or plugged with any fragments of dirt

some small drible of oil blow by running inside the frame under the filter. Will clean filter it was only soo so, not real dirty yet but will clean it tommorrow and restart the bike. Fuel flow thru **** is fine. will report on bike starting and running tomorrow
 
Hey Bob,

So you're running the stock needle? What is that, a DVT? If that's true it's way too lean, especially @ pos #4. The 45 pilot you are running is trying to compensate for the lean tick over of the T needle, go to at least the DVR on pos #5, and try a 40 pj. It should be of concern to you that the bike runs at all with the FMS screw completely closed. The bike should not run with this closed, if it does, like Taffy says, it's really rich. The range on the FMS is really about 1 & 1/4 turns out, to 2 & 1/2 turns out. If you are under 1 & 1/4 turns out then your pilot jet is too big, go ONE size leaner. If it's more than 2 & 1/2 turns out then go ONE step richer on the pilot. For your altitude of 4000, a 40 pj shoud put you in range with an R needle.

To set the FMS this procedure will get you into the ball park: Start and ride the bike for 20 or 30 minutes or so with the FMS set around 1 & 1/2 just to get things going. Then pull over and start turning the FMS in (clockwise as viewed from the bottom) leaner until the motor just starts to slow down, then back it out one full turn. Like I said, this is a ball park setting and you may or may not have to make an adjustment of 1/4 turn either way. The most important thing here is to make sure the bike is fully up to temp. Just running it on the stand for 5 minutes is not enough, and you'll end up rich if you set it this way. Also, your idle RPM should be set around 1500 -1600 rpm's when making these adjustments, if necessary reset the idle speed as needed.

I would just offer this advice. If the bike was running okay and all of a sudden it's starts running rough all through the rpm range then something is definitely a miss. IMHO you should always have a brand new plug, or one that was running good when you took it out in your fanny pack. And remember to gap the plug too, don't just put one in out of the box, the gap is way too big. And Taff's advice to go to the nippondenso IXU24 is a good one. I personally use the NGK equivalent. That's the first thing I would have changed if my bike all of sudden started running rough.

Further, when you clean your carb, take out all the jets, including the FMS (be sure that the little O ring is on top of the washer that is on top of the spring, go a head and make sure you have this O ring anyway it's easy to loose), and take off the ap and the float needle and float, and the float seat. Also be sure and remove the slide. Carb cleaner can damage the synthetic rubber of these components, the float, and the O ring type gasket on the floating plate of the FCR slide, and the O ring on the float seat. Once you have sprayed the cleaner through everything, use some compressed air to blow out all the passages. Then re assemble.
 
sorry i was being too wordy before, I have determined the bike Fuel screw was at 1.5 turns out. For some reason I could not tighten it in the field that day and was worried it tightened on its own but no upon closer inspection it was at least 1.5 out, but hey I have fat fingers.

I don't know my needle. maybe not stock its the needle motoxotica installed when the bike was new. The bike allwasy ran great. I do know what running rich is like and I do know lean poping so I was on the money if any thing a tad rich before the incident.

Hmm I never gap my plugs so old fashioned :) dont they gap em?....ok have yet to re start the bike...will report alater

thanks for all the advice
 
Bike is running good again. Took my time tonight, put on my boot, kick started it with no added throttle twists before hand only on choke, 3 kicks and it started up fine. Only stayed good on choke for about 30 secs then it was little rough push in the choke and she ran fine with a little throttle, then I let her warm up and she was idleing fine. Then I went for an easy pace ride up and down the street unlike 2 nighst ago when I was heavy on the throttle then had trouble restarting before cleaning pilot jet and replacing plug tonight.

Bike ran good. I came to a stop turned it off waited 10 second then kick started it 1st kick ran great would stay on a steady idle too, ran the bike some more down the street up 40 MPH and 4th gear all good.

so maybe it was the carb dirty jets? , maybe the plug but all seems well now. No lean poping. Though motoxotica was concerned with my new 170 main, it seems fine at here at home at 0Ft elevation and 75F. since I ride at 4000 ft I bet this 170 will be my summer jetting.

maybe the plug had broke down internally?, cause it looked ok to me. oh yeah then this: oil level is fine, filter was ok. oh yeah Dan says I do have the stock needle that comes with the 2006 550e wahtever that is I have to look it up
 
bob

pleased that you have it running better but you are way too american for me. don't jump to all those conclusions sir!!!!

you can have a lean missfire or a pop and you can have a rich missfire and pop. so beware!

even when you're told it's your plug and i'm bang on the money, instead of a small thanks you kind of forget all else and how you got there and just seem to peer down at the plug and get annoyed with it for failing when in your opinion it has no right to.

in all my years on this site you, i think, should be the most grateful for the advice you've been given completely FOC. because without it you have been so certain about what was the wrong info that i truly believe you should be a skeleton in the gobi desert now with a last frail message on a slip of paper saying "i can't be wrong, i ordered a gobi dessert to go?".

i'll do your gravestone bud! it's a deal.

regards

Taffy
 
oh thank you oh great one.

Damn Brits always thinking they are still masters of the world, :lol:
 
so taffy, you saw my plug picture? if it was the plug, this plug is only about 300 miles old, installed new like 2 montsh ago. what about it would fail? is it an internal failure?, I mean the tip doesnt look that bad to me but I know nothing. what would be your conclusions about this plug

I mean yeah the way it ran bad all of a sudden it had to be the plug or a clogged jet
 
bigbob said:
so taffy, you saw my plug picture? if it was the plug, this plug is only about 300 miles old, installed new like 2 montsh ago. what about it would fail? is it an internal failure?, I mean the tip doesnt look that bad to me but I know nothing. what would be your conclusions about this plug

I mean yeah the way it ran bad all of a sudden it had to be the plug or a clogged jet

Don't worry about it. It's fixed and it's the weekend. Go ride!
 
I would go ride but some damn biologist hired by greenies to close areas found some dumb hawk nearby and they closed my trails I was gonna ride


but point taken, I will be riding soemwhere.
 
Hey Bob, sounds like you are having a bad day...your bike quits working proper, the british are coming ( again ) and the greens are on your back door!!! Dude, things have got to get better!!!! and they have, a new plug, and you'll find some place to ride, and no worries about Taff, his bark is way worse than his bite.

enjoy your ride :D
 
ok, just cold and wet there in london town while I am smiling in sunny Califorinia. :) It has been a very bad week for OHV though. the US EPA has CLOSED Clear Creek ( the #1 OHV area in Calif and probbaly in the top 5 in the country) because of longstanding worries about naturally occuring harmless asbestos in the soils. Of Course the US governemnt for the same nanny state reasons we cant have dual sported dirt bikes has decided to save our poor dirt biker lives from the natural environment and CLOSED clear creek forever starting yesterday May 1, 2008.

Clear creek was Fe550e country for sure
 

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