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04' FE550 VS 05' FE550

Joined Apr 2005
2 Posts | 0+
Unknown
It looks like the berg is going to be my next ride! I see new 04' FE550 for $5,999 + tax etc...

What is the difference between the 04' and 05'? I hear the front tire will hit the header on the 04' (that does not sound good), and that the 05' has some new upgraded seals in the motor. What else? Is the suspention the same?

I ride lots in the California desert. On this great web site I've read that another member had to revalve and respring his 04' legs, he weights about the same as me 184 lbs in street cloths. I was hoping to be able to purchase a top of the line machine and not have to spend the time or money revalving, changing header (those two things could cost $800 or so), and or other parts on the bike to make it right for my use. I do expect to have to purchase skid plate, hand guards, and front disc guard. Comments?
 
The header should be replaced under warranty hopefully before you take delivery. Forks were changed, extra oil ring to help remove oil from the cylinder due to the extra crank oil jet. Not many changes really for the FE550.

From the mother site:

· Changes for 2005 (engine and chassis for all models):

· Engine FC450 and FS450c: Titanium valves for higher rpm

· Engine FE650 and FS650: New crankshaft with reduced stroke for better rigidity of the crankshaft to improve the reliability

· Exhaust system: Completely new developed for lighter weight, better fitting, attractive design

· Kickstart: New designed, better integration into ergonomy of the bike

· Thermostat: New technical part, faster and more effective warm-up, more constant temperature of engine

· Frontfork: New design / homogeneous bending, more exact responsiveness, improved sealing

· Tripple clamp: Less offset for FS models, adjustable from 16 to 18 mm, machined of solid material

· Rearshock: New setup and new spring, more exact response, reduced risk of bottoming, better function

· Swingarm/chainguard: New design, approx. 30% higher stiffness on swingarm

· Frontbrake: FS models with new radial mastercylinder and radial mounted caliper, further improvement of the high level HUSABERG brake

· Frontbrake disk: FS models with braking wave disc, lighter, more agressive, high performance

· Rear Rim: FS models extended to 5“ rims, wider tires possible, better grip

· Handlebar: Wider and less angled bent, power can be applied more effective into the bike

· Speedometer: New part, smaller, lighter, improved reliability

· Overflow reservoir: New at FS models, following racing competition rules
 
For what it's worth my 04 FE550 is still running great.
Just changed the stock tires at 750 miles. About 850 on it now. runs like new.. All stock accept for hand guards and Scotts' Damper (which I highly recommend BTW $450)
I don't even look at other bikes, or have any desire to throw a leg over anything else.
:D :D :D
 
What is the difference between the 04' and 05'? I hear the front tire will hit the header on the 04' (that does not sound good), and that the 05' has some new upgraded seals in the motor. What else? Is the suspention the same?

I ride lots in the California desert. On this great web site I've read that another member had to revalve and respring his 04' legs, he weights about the same as me 184 lbs in street cloths. I was hoping to be able to purchase a top of the line machine and not have to spend the time or money revalving, changing header (those two things could cost $800 or so), and or other parts on the bike to make it right for my use. I do expect to have to purchase skid plate, hand guards, and front disc guard. Comments?[/quote]

Hi Phile,

I read your post and thought I'd give you some info that might help you out.

Regarding the tire hitting the header; Mine did when it was new, Husaberg sent the replacement header for nothing, and the dealer installed it for nothing. If you want to see if the Husaberg that you are thinking of buying has the updated header, here's how you can tell. The right side header (as you sit on the bike) is the one in question. If the right side header drops down to at or below the point at where the split cradle becomes a single down tube then it's the updated one. If it comes out almost straight and then swoops around, then it's probably going to hit. It's really too bad as this is allot better looking than the one that does fit, better lines don't you know.

The bike comes with hand guards, so unless you want to go with the Acerbis rallye guards like I have, you won't have to buy those.

I have put a front disc guard on my bike, that is the same one that the KTM's use. It's too bad that the Acerbis doesn't make the "Spider" disc guard for the 04's on up, as it covered the caliper as well. I also highly reccomend a rear disc guard from Scott's performance products. It's really beefy and will stand up to allot of abuse. I like it better than some of the others on the market as it replaces the whole rear caliper hanger, not just a bolt on.

As far as the suspension goes, well that's really up to you. Myself, I found it to be too soft so I had it re-sprung/valved. When I buy a new bike, I plan on that anyway. I personally don't know of any dirt bike that is made that has the suspension set up for so cal desert riding like you and I do. All I can tell you is it is the best money you can spend on your bike, you won't regret it as long as you are honest with the suspension tuner. I highly reccomend Clean Racing do your suspension. Steve Searcy is the owner, and is a desert racer from back in the day, and understands very well what it takes to make it work right. Steve had tuned many a suspension for top pro's like Dave Ondas. I went from finishing 12 out of 24 in my class to top 5, and even got a couple of 3'rds and seconds, and two 1st's. If you want contact info, drop me a pm. It will cost you about $600 for a re-spring/valve. !!!!!!!!!!!!!!!!!!!! What ever you do, don't take it to Race Tech, that place is nothing but a bunch of hatchet weilding knuckle draggers!!!!!!!!!!!!!!!!!!!!!!

Keep in mind that the 2004 has the 3 bushing forks which I believe are better than the newer ones, which I believe went back to the 2 bushing fork.

Either bike will be a great choice, with the 2005 getting the nod for the more tucked in kick starter. But, for the cost savings of the 2004 you can easily afford putting the 2005 kick starter on it.

Enjoy!!
 
Daleo,
For 2005 KTM went to 2 bushings while the Bergs stayed with 3.
 
I just looked at the 04 and 05 Part books, there are 3 bushings shown in the 04 and 2 in the 05.

Joe
 
The 2 bushing fork is a significant improvement for 2005. But you shouldn't let it sway your decision too much. It's very easy to convert your 2004 to a vented 2 bushing setup - much plusher with better high speed control.

Either way, as DaleEO said, plan on having your suspension done no matter which bike you buy. Bob Bell of Precision Concepts produces a top-notch suspension for the deserts you prefer...
 
Looks like I could be off on the bushings...

I have ridden both the 05 and 04. I would not even think about sending the suspension on the 05 for modification, the 04 I would consider it but would be happy with stock suspension for trail ridding. FYI, I am 185-190lbs, Expert level Desert racer.
 

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