450/550/650 issues

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Joined
Aug 9, 2021
Messages
1
Location
Melbourne Australia
Hey all,
Ive had a few bent bergs for the last few years, had a blast on them.
Im looking at/have the opportunity to buy an older 04-07 berg- there's a few I know of, 450/550/650 that all seem reasonably clean for their age.
Whats the best capacity for all round? or is it a case of torque, more torque and stupid torque, so pick your poison?

Ive read here and there about some issues- kick start shafts, cam chain issues.

But (can of worms and one sided views incoming) how generally reliable are the old girls?
I love the old school clunky style of them (I had an 99 KTM 660factory rally for reference, it was an old tractor).

I believe the post 04 models had the later Kokusan ignition rather than the earlier troublesome SEM stuff.
But what goes wrong otherwise? Anything to be aware of, anything to watch out for, preventative maintenance? Water pumps, cam chains, kick start shafts and idler gears.....
Are there any parts that regularly implode that are now hard to get?

And..... if (say) a 450 rod lets go, from what Ive read all bottom ends are the same, is it easy enough to (say) fit a 550/650 barrel crank/rod and cam chain and guides? What other parts would be required, say the 650 headers etc?

Thanks for input all.
 
550 or the 500 is different bore if i remember correctly than the 450. The 650 is actuall 628 after 05 if im not mistaken. The cases are different in the lenght, ei not that easy to just put a 650 crank, rod, piston, head on a 450 case. But if im not entirely wrong Dr_C (Mats in Sweden) did put a cylinder spacer to make it a 650 on one engine. Check his YT, he even made a billet 650 case.. Mats Clementz

I've sold mine now since a few years back, but the 08 fe450 that i supermoto converted worked fine besides the waterpump that i rebuild. Other than that if it was'nt for taffmeister crap Head gaskets i wouldnt have had to change the sleeve. I did however rebuild the head for no real reason just to check the engine. mine had gone 40h when i sold it.
 

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