gearbox

Hi guys, I'm rebuilding a 04 650 FSE and found flakes on the oil drain magnet. So I took the engine apart for a full rebuild and found the gear dogs pretty worn. I suppose the metallic flakes come from there. I don't have much experience with these parts, the gears are expensive so I...

I picked up this 400 last fall. It was not running and, consequently, cheap but it had motard wheels, complete with cush drive, which my brother has always had an interest in trying on his 550 so I bought the bike. To my surprise, it also had a 41mm Keihin FCR MX on it for an extra bonus. I...

Hi. I have a FC550 2001, 4 speed, with cracked case!:cry: It was quite ok for a while, but now the oil leak is gettig bad. Sooo......I am planning to change to a new (used) crank case, and at the same time, put in 5'th and 6'th gear.... Of course I will totally rebuild the engine with all...

I have a 570 was stiff to get into 5 th , And when it did ,it jumped into neutral Opened the engine , found the shift roller aluminium guide worn or deformed where the 5-6 shift fork has to do its bit Its shift roller and gears appears to be a common ktm part on that shaft all gears that...

Hi guys! Im writing to you to ask about one thing, will the gearbox from Husaberg FE501 fit to my 2000 FE600? I have 6 gears, the 501 too, but im little bit scared about engine, it has any things which are different? I had a little bit problem, cause i had an old gearbox from FE600 without oil...

Is there any possibility that gearbox from ktm 525 6 speed would fit husaberg FE 450 2004-2008 which also uses 6 speed gearboxes?

my engine and Tyre choice have a habit of destroying rear hubs, rear spokes and ripping the gearbox in half. (105mm bore and bolted paddles) Ive had 6 gearbox failures In Total, about half of those with the 100mm bore and knobbies but none in the last 150 hrs with a bolted paddle, 75rwhp...

Hi The gearbox of my 02FE400 works great without any strange noises, my problem is with the 4th gear. In 4th gear and when I push it harder it will jump to 3th gear, it doesn't make any strange sounds or anything, it just comes to 3th gear. If I don't push it harder it doesn't jump. It's been...

Hi. Not long ago I bought a 2004 FE650 and I've fixed a few things, brakes, electrics, etc. One thing I've noticed is that the gearbox seems stubborn and clunky; sometimes its hard to change gears and neutral is impossible to find with the engine running. I know some people say 'that's just how...

Hi guys, this is my first post tho I've been a big fan of the site for years now....anyway. I have a 2004 FE 450 from new, and while riding the Malany Trailride last year, my bike "dropped" out of gear(4th at the time) while under full throttle in dirt biking Nirvana. While trying to select a...

[didnt find any old threads regarding this subject, im sorry if there is one] Im just curious if its possible to turn my fc550 4-speed gearbox to 6-speed? What parts would i need? - Few gears for sure. - New shifting drum? Can those new extra gears be fitted to the old shaft? Just say if...

I'm reassembling the gearbox on my 2002 650 and there is a washer that was between the input shaft and the bearing on the clutch side(inside the cases), this is not shown on the husaberg parts manual so It has either been put there in error on a previous rebuild, a modification to stop the shaft...

has anyone used a stiffer detent spring or played around with the profiles on the shift star ? ours seem like the spring is weak (comparitavley) and since its the spring that actually shifts the gears and nor our big foots at all 8O a stronger spring seems like a good idea. then there is...

Hi fellas, need some advice on this problem. Have just completed rebuilding my motor and refitted to bike, all is good apart from it jumping out of gear, first gear is fine but hook second and as soon as the power comes on it neutralises, no clonk bang nothing just smoothly slips out of gear...

Firstly, sorry if this has been asked before.I have hus Fe600 95r ,engine is ok , but must change bearing on main gearbox shaft. I bought new bearing NJ205 ,and this is my problem because dimensions of bearing and shaft has different size.shaft has 24,09mm , new bearing has 24,93mm ...

in my 08 the 2 circlips and stop discs in the middle of the output shaft (the ones that get hammered if you change into 3rd or 4th) got badly distorted and the circlips were ripped out of their grooves, result was brocken gear dogs. looking at my old circlips they are much beefier and...

Taffy did a post on this a while back im in a hurry, big fire needs attention nearby ok so there are 2 ways to feshen up the dogs on the 5th/6th slider and idlers on the input shaft as I see it I can stick em in the lathe and regrind the face of the dogs so the rounded corners are...

Well as they tell me from the workshop, I better replace the gearbox. My story is here http://www.husaberg.org/index.php?name=PNphpBB2&file=viewtopic&t=9087 Looked on ebay, nothing there. Any ideas? How can I find one? very very disappointed...

i have an 02 fe400, great bike love it. my berg wont go into neutral when runing, it has started jumping out of 1st and 2nd gear and last ride it jammed in 1st gear and wouldnt come out for love nor money, can anyone give me any idea on what it maybe :(

Problems keep on and on... very dissapointing... messed another ride today... While riding, the bike kept on kicking to neutral, and I had to change gears all the time in order to go on. After a while the rear wheel was stuck and the bike stoped. The bike was not moving even when pulled the...