- Joined
- Sep 25, 2011
- Messages
- 282
I read a about the clogged injector issues, and decided to be proactive and add the suggested Can Am in line fuel filter to my Hussy today. Wow, what a big job that small item turned out to be.
First, a run to the parts store for high pressure fuel clamps (four) and high pressure hose (approximately two feet). Next, return home and attempt to install with the factory quick disconnect intact. Rralize I'm two clamps short, and that the metal Can Am filter will be sitting in contact with the hot cylinder head. return to parts store for two more calmps and a short piece of radiator hose to shield the new fuel filter where it will rest against the engine.
Return home, attempt three times to get things all lined up with the left radiator still installed. No Go. Drain coolant and remove left radiator. Attempt a fourth time to install urilizing the factory line from the injector to the filter. No go, the factory line is too short and is partially kinked and putting a lot of pressure on the injector when the fuel filter is in the correct location.
Screw it, take off all of the factory fuel line, and start over. Slightly lengthen the injector to fuel filter portion of the line so the filter will mount at the rear of the cylinder head slightly resting on the cam chain tensioner and have no wierd kinks in it or be pulling and putting pressure on the injector.
Utilizing the radiator hose and a little safety wire, I wrap the new filter nicely to protect it against any contact with the engine and to insulate it from engine heat. Then I try to install the factory quick disconnect in the fuel line between the tank and the new fule filter. No Go.
Once again, in order to not have the fuel filter and lines binding up, the original quick disconnest had to go. It was not flexible enough and it forced the new filter to the side where it would rub against the bottom of the tank.
The solution, remove the original fuel line from the tank, install the appropriate length line directly from the tank to the fuel filter, and everything fit perfectly. Yes, I have no quick disconnect set up, but this was the first bike I've ever had with those goodies anyway. The fuel filter is installed with reuseable high pressure clamps which are easily accessible in the exact location that the old quick disconnect was at. So, now I start the bike, and verified it had no fuel leaks.
Then I shut it off, re-install the radiator, re-fill with coolant, re-install side panel, reiinstall seat, and project complete in just under 4 hours. It would be much quicker a second time, but with all of the engineering, it was quite a lengthy little project.
If it keeps my fuel injector from getting clogged in the middle of no-where, I'll think it was well worth the time investment.
First, a run to the parts store for high pressure fuel clamps (four) and high pressure hose (approximately two feet). Next, return home and attempt to install with the factory quick disconnect intact. Rralize I'm two clamps short, and that the metal Can Am filter will be sitting in contact with the hot cylinder head. return to parts store for two more calmps and a short piece of radiator hose to shield the new fuel filter where it will rest against the engine.
Return home, attempt three times to get things all lined up with the left radiator still installed. No Go. Drain coolant and remove left radiator. Attempt a fourth time to install urilizing the factory line from the injector to the filter. No go, the factory line is too short and is partially kinked and putting a lot of pressure on the injector when the fuel filter is in the correct location.
Screw it, take off all of the factory fuel line, and start over. Slightly lengthen the injector to fuel filter portion of the line so the filter will mount at the rear of the cylinder head slightly resting on the cam chain tensioner and have no wierd kinks in it or be pulling and putting pressure on the injector.
Utilizing the radiator hose and a little safety wire, I wrap the new filter nicely to protect it against any contact with the engine and to insulate it from engine heat. Then I try to install the factory quick disconnect in the fuel line between the tank and the new fule filter. No Go.
Once again, in order to not have the fuel filter and lines binding up, the original quick disconnest had to go. It was not flexible enough and it forced the new filter to the side where it would rub against the bottom of the tank.
The solution, remove the original fuel line from the tank, install the appropriate length line directly from the tank to the fuel filter, and everything fit perfectly. Yes, I have no quick disconnect set up, but this was the first bike I've ever had with those goodies anyway. The fuel filter is installed with reuseable high pressure clamps which are easily accessible in the exact location that the old quick disconnect was at. So, now I start the bike, and verified it had no fuel leaks.
Then I shut it off, re-install the radiator, re-fill with coolant, re-install side panel, reiinstall seat, and project complete in just under 4 hours. It would be much quicker a second time, but with all of the engineering, it was quite a lengthy little project.
If it keeps my fuel injector from getting clogged in the middle of no-where, I'll think it was well worth the time investment.