Husaberg Engine failures, how many can we list them???

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Joined
Feb 21, 2007
Messages
157
Many threads on this forum about engine failure on our Husas, I would like to ask you what are the main ones, so we can have a list and see how to treat or avoid many of them with simple services and experiences we all have???

1.-I have heard on a Spanish forum endureros.com is that you have to change the "connecting rod bearing" I hope is (cojinete de biela) every 70 hrs, is this true, on that forum I read at least 2 Husas 04´05´, experiencing this problem, and for what they say they had almost to rebuild the engine 1800 eur. on expenses.

http://www.endureros.com/moto-enduro-postt30232.html
Many pictures of the problem¡¡

Cheers

Hope we can make a list of the common ones¡¡¡
 
Wish I could read spanish??

"faktors" big end failure at approx 5000kms on his 05 650 looks just like that one (rod shots)

In the doc there are pics of the 05 35mm big end bearing vs the 32mm 04 big end.

The 32mm unit definetly appears to have more robust cage and needle rollers than the 35mm one.......
 
rica

we haven'tbeen having any big end problems here. i can't recall any anyway!

the problems are the main bearings that hold the crank. we have had many of these.

mains are virtually all that goes wrong at the present time.

regards

Taffy
 
Hi guys
Biig end problems..., i have opened 3 brand new 650 engines to clean-inspection-tune
etc. When washing throughly the cranks,out of oil passages come lot of debris... Maybe
in factory was afterpaydaymonday...
ints
 
Cmon Taffy how can you you only say mains are the problem...

Those pics look like what happened to my bike. By the way i have had another failure...:(
 
So I don´t understand

how this 2 Husa owners in Spain had the same problem, different year and every one of this bikes for what the owners said, 05´2200 km 73 hrs services like manual syntetc oil, original oil filters, the other 05´4000 km every 3 rides oil change and every 2 changes of oil a new filter, he said special treatment an exaggeration, and look at the result.

My question is there a way to prevent this failure off course riding the bike every weekend 5 hrs or more.
 

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RE: So I don´t understand

well i only said that because i haven't heard of any before? sure there may be a big end out there that went but sestemic slaughter in the con rod? no i don't think so!

i will however like my wounds and go do a search like a good boy!

regards

Taffy
 
Thanks for your words, for what I seen

you are one that knows about mechanics, and I appreciate your replay.

Cheers and that is for the beer you have on your picture, by any chance where you live you find Paulaner beer¡¡¡

Ricardo
 
RE: Thanks for your words, for what I seen

i've heard of it my freind and maybe i've had it but i'm an ale man myself. what americans would call warm beer!

regards

Taffy
 
rica_roel said:
Many threads on this forum about engine failure on our Husas, I would like to ask you what are the main ones, so we can have a list and see how to treat or avoid many of them with simple services and experiences we all have???

1.-I have heard on a Spanish forum endureros.com is that you have to change the "connecting rod bearing" I hope is (cojinete de biela) every 70 hrs, is this true, on that forum I read at least 2 Husas 04´05´, experiencing this problem, and for what they say they had almost to rebuild the engine 1800 eur. on expenses.

http://www.endureros.com/moto-enduro-postt30232.html
Many pictures of the problem¡¡

Cheers

Hope we can make a list of the common ones¡¡¡

strange as it may seem , i would buy the usa model berg and keep away from the aus spec model .

it's rare that we hear of a usa failure but the australian failures are more frequent .

don't ask me why =;
 
RE: Re: Husaberg Engine failures, how many can we list them?

I will tell you why. It is our terrain and riding conditions.....
 
the conrod and bearing are seven years old in my husaberg should i be worried?
 
yeah i pulled the engine down in january this year and replaced the piston and cam the rod was still in specification . bike runs fine no noises guess it must have been a wednesday built bike !
 
Re: So I don´t understand

rica_roel said:
how this 2 Husa owners in Spain had the same problem, different year and every one of this bikes for what the owners said, 05´2200 km 73 hrs services like manual syntetc oil, original oil filters, the other 05´4000 km every 3 rides oil change and every 2 changes of oil a new filter, he said special treatment an exaggeration, and look at the result.

My question is there a way to prevent this failure off course riding the bike every weekend 5 hrs or more.

15 hours (3 rides times 5hrs = 15hours. Is that about right or do I have that wrong?) seems like a bit much on an oil change on a regular basis. I change my oil after every ride, just about. My rides being 60-100 miles and anywhere from 2.5 to 5 hours. Even with the synythetics I wouldn't go more than 10 hours on a reg basis. I also use a Sott's screen type oil filter that I clean about every three oil changes. I use Motul 5100 15W-50. This is a synthetic blend oil. Most of the time my oil comes out a darker amber than when it went in, not black. Take your used oil in the pan out into the sun light and see how much crap is floating around in it. Now adjust your change interval from 15 hours to 5 and see how much crap there is in the oil.

Just for the heck of it, take one of your used oil filters and cut it open laying the pleats out flat. You won't need a magnifying glass to see all the stuff in the filter, but, use one and see just how much stuff is in there. It is possible with those change intervals that your filter is becoming restricted and the bypass is opening and allowing the unfiltered oil to circulate through the pressurized system. This is even more common when starting the motor from cold and the oil is at it's highest viscosity.

It also has a lot to do with what kind of riding you do. If you're doing alot of high load high revving stuff like open area riding, or if you're racing you're going to put a lot more wear on the engine than if you are doing tight trails with moderate rev's.

Slipping the clutch a lot also puts a lot of wear on the oil (heat) and creates a lot of debris. While Synthetics have a high resistance to vaporization, and gauling, unless the proper type of filtration is employed the oil becomes contaminated with debris over time. Debris that perhaps the stock oil filter is not filtering out, or is and the oil is not flowing through the filter due to restriction and is flowing through the bypass.

You asked if there was anything you could do to prevent these failures. My suggestion would be to go to a more frequent oil change regimen. Oils like Motul are about half as expensive as the typical synthetic, and as such your cost will be the same as far as that part of the maintenance goes. Change the oil every 5 hours, change the filter every two rides, unless you go to a Scott's filter . You change the oil filter in your car everytime you change your oil right? The stock filters are cheap anyway. The Scott's filter at $75 is not cheap but will last you for the life of this bike, and the next as long as they keep the same size oil filter.

I have been using the Scott's filter for 6 years now, along with the Motul oil. The only one of my Husaberg's that had a bad big end bearing was the 94 & 1/2 501 when I bought it used. My other two bikes, the 01 501 which has 200 hours on the crank big end bearing, and the 04 550 which has 165 hours on it are still on the original big end bearings. The 01 had a lot of desert racing miles on it, along with trail miles, and the 04 has mostly trail miles on it, and about 30% racing miles.
 
You can put me on the failed big end bearing list :evil:
 
when synthetic first came out i was told that you should use the same oil for the whole racing season because the oil needed to be broken in. because i never read it anywhere i have shut up about it. anyone else hear this?

regards

Taffy
 
when synthetic first came out

Taffy, the first semisynthetic oil came out in 1966 (btw: it was Motul 2100 semisynthetic);
so, I say IF you were racing already in 1966, your avatar must be a fakeor it shows someone else, haha 8O
in 1971 Motul was the first company to introduce a fully synthetic Multi-grade oil.
So far the facts...

Regarding the "break in" of synthetic oils -> this is the best one , I heard in a long time :lol:

Peter
 

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