pollo said:
I have an 05 FE 650 and adjust my valves every 20 hours or so. Just thought I would let you know that you don't need that .12 gauge. My dealer told me how the pros do it. First you snug them down then back them off 1/4 turn. Thats your .12. It's a lot faster and easier this way. Just be sure the center screw ends up at 1/4 out after you torque the nut down. My bike runs great with no issues
"Just be sure the center screw ends up at 1/4 out after you torque the nut down". Now that's the real trick with that method isn't it? How ARE you going to know whether or not it has moved? If you do a search you will find there was a whole thread dedicated to which method was best.
To sum up, the 1/6 method that Taffy mentioned, and that others use is great, unLESS, you have at one point overtightened your lock nut, like me. Then when you tighten the lock nut the adjuster stem turns and tightens the lash. And even if the adjuster doesn't spin, the lash will actually increase ever so slightly when you tighten the lock nut to the proper torque.
The 1/6 method set's the lash properly as it takes the concaving of the adjuster foot, and the subsequent convexing of the valve stem into account. However, you still need to use a feeler gauge of whatever thickness to make sure that the lash remains the same from the point where you initially set it, to after you torque the lock nut. What I found with my bike, and the number of hours I had on it, was that a .004" gauge was the correct thickness to use to verify nothing had moved from the point of the initial set, to after torquing the lock nut.
All the same your input is appreciated.
Another thing to consider, is how much grit you are pulling in through the carb vent tubes. This grit is the main enemy now with the later model valves. This ultra fine grit that get's into the fuel via the vent system passes easily through the jets and ends up in/on the valve seats and acts like a lapping compound that wears the seats/valves over time.
There are several vent filters on the market, but, a piece of foam from an old air cleaner will help this cause.
A good case in point was a thread done my a few members a while back who had gone to Utah to ride some KTM, and Husaberg versions of the snow bikes. The operators told them they had put 200 hours on the bikes and the valves needed no adjustments. Why? No dirt was entering the carb b/c they were riding in snow.