Flywheel Removal/Replacement 01

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D

Dryden

Joined
Mar 11, 2010
Messages
3
Need to install a new flywheel on my 01 FC550 due to the magnet coating chipping off and was wondering if there is a topic on the removal and replacement of the flywheel. Not sure how to stop the flywheel from turning so I can remove the nut that holds it in place. Wondering if I need any special tools. Any help would be great

Thanks
D/
 
You must have a flywheel puller specific to the job. On the other hand, since the flywheel is junk, you could probably use a 2 or 3 jaw puller, it will more than likely break using said puller.
Do you have another flywheel? That is the important question.
 
remember the nut is a left-hand thread = the opposite of normal. use an air gun to remove it with the socket going clockwise.

the pounds to refit is 39.

finding flywheels is a problem and also I think that we haven't looked into this but re-potting these flywheels really shouldn't be a problem?

regards

Taffy
 
Ok, so it´s a problem to find Flywheels... does that mean used but functional or is it even hard to find new ones?

As you understand my magnets finally came loose... actually I stand here with them in my hand... :-(

Is there a way to fix it or is the only solution to get a new one?

/Rikard
 
berger said:
you could probably use a 2 or 3 jaw puller,.
Click to expand...


No you can't :) :

206170799.jpg


If the engine is still in the bike, just put it in gear and hold the rear brake. If it's out, lock the crank by putting something inbetween the primary gear and the clutch gear. And don't forget it's a left hand thread! Also if you reinstall it with a torque wrench remember that some brands don't work anti clock wise, nearly snapped a piece of my crank before I realized why it wouldn't click!! :angry:
 
hallo!

I used the Taffymethod to loosen the nut, it went fine... but now how do I remove the flywheel?

Is it tightened with something else then previous mentioned nut? Or do I just pull it out?

/Rikard
 
hello,

can you confirm me that flywheel puller on fs650 '04 has 26x1mm right female thread?

thanks
 
ProCro said:
hello,

can you confirm me that flywheel puller on fs650 '04 has 26x1mm right female thread?

thanks
Click to expand...

Yes its the same as kokusan KTM and 03+ berg

And you can make one holder out of a peace of junk with some work. Can send you a picture

:cheers:
ZAGA
 
zaga said:
ProCro said:
hello,

can you confirm me that flywheel puller on fs650 '04 has 26x1mm right female thread?

thanks
Click to expand...

Yes its the same as kokusan KTM and 03+ berg

And you can make one holder out of a peace of junk with some work. Can send you a picture

:cheers:
ZAGA
Click to expand...
made one for 5 bucks :mrgreen:
 
at local ktm dealer new one is cca 44 Bucks, and u have to wait cca 1 month for it :evil:
 

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