compression piston??

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Joined
Sep 3, 2004
Messages
186
I want to have a bigger compression in my husaberg 650 2004.To increase the performance.

What are my options???
Wossner or 100mm from husaberg 470,550....
thanks in advance
Mathieu
 
Yes, using the 470 piston in a 650 will give you higher compression. It is a pop-up domed style piston, instead of the 650's flat top design. The 550 uses the same piston as the 650.

You can get the 470 piston from either Wossner or OEM.

Be sure to check valve clearences when fitting this piston. :wink:
 
PowerFiend said:
650's flat top design. The 550 uses the same piston as the 650.

Are you sure about that?

I thought the 04 650 had a concave middle with a ring around the edge to maintain squish.

How much power are you actually looking to get out of the 650?

Simon
 
Have you tried an exhaust system?
It will give you more power w/out tearing your motor apart, and might shave a few pounds even more if you live in the U.K.. :D
 
the goal is 66SAE HP on the back wheel.(for supermoto and monobike racing)

Yes ,i have a complete DOMA system,that gives with std settings about 60,7 hp,but this was a little rich setting.so normally about 62SAE hp or 64-65DIN hp.

Here in Belgium the tuned husaberg 650 is about 70Hp on the backwheel,and the superpro's about 72-74HP.

Another tuner speak to me about this and said to take 0,5 mm off the cilinderhead,readapt the valve wholes in the piston,but as advantage that i can use the same piston.

In my area,there is a dealer who make a 730cc husaberg especially for monobike racing and has 86Hp on the backwheel.He has a lot of problems in the beginning,so they mounted now a extern oilcooler on it.
It is a nice piece of work.The topspeed last year of the bike was on Mettet monobike 235km/u.Sounds crazy,but is real.
Hopefully are they a some Husaberg specialist who can me an answer on this topic.
Madero.
 
Madero,

That's an interesting result you've got there. We've seen a good strong 65hp (SAE) from the 04 with just an FP race system on it.

Is your engine pretty new or is it fully bedded in etc.?

As for machining the cylinder head, yes that can be done but you end up with complications around the valve train. I have always been advised to look at piston/con rod combinations rather than machine the cylinder head. It's also much easier to step backwards if necessary.

Cheers,
Simon
 
the bike is indeed new .
now for about 800km and 15 hours on the tripmaster.

thats indeed a good point of viewing what about the valvetrain and taking of material and the cilinderhead.

I am sorry,but 65 Hp with the Doma is not possible,certain not in SAE form.
When i put the bench in DIN I will get also 64 -65hp on the back.I always tested several bikes (crf-450 250,xr650,xr680,cr500...) in SAE.

What about a 470 in 650 config anybody some advice????
 
madero said:
I am sorry,but 65 Hp with the Doma is not possible,certain not in SAE form.

The tests I have conducted concur with that. The best achieved with the Doma was 2.7hp less than the FP. However, I also saw a much stronger midrange for several thousand rpm from the Doma compaired to the FP.

madero said:
What about a 470 in 650 config anybody some advice????

Only with a 2001 650. All else remaining equal, we had big torque gains using the 470 piston, peak horsepower gains were negligable. It depends on what you're looking for in engine characteristics.

As I metioned above, I think the OEM 04 650 actually has a concave piston rather than a flat top - with that in mind, you may gain something from just swapping to a good quality flat top piston.

Give it a bit more time to bed in and you will probably see some more power naturally anyway :wink:

Cheers,
Simon
 
After 15h the bike is bedded and you will see no more powergains from just that.

An easy, reliable (for this kind of tuning) and good way to rise compression IS the 470 piston. You wont risk piston to valve collision either. And, if you wanna go back (selling the bike or something) itäs easy to put it back in stock shape.
Most or even all race Husaberg SMs I´ve been around or worked on are running the 470...

Daniel
 
PowerFiend said:
Yes, using the 470 piston in a 650 will give you higher compression. It is a pop-up domed style piston, instead of the 650's flat top design. The 550 uses the same piston as the 650.

You can get the 470 piston from either Wossner or OEM.

Be sure to check valve clearences when fitting this piston. :wink:

Are sure it's a domed top piston? I just had my 02 fx470e and she is a flat top.
 
Simon said:
PowerFiend said:
650's flat top design. The 550 uses the same piston as the 650.

Are you sure about that?

I thought the 04 650 had a concave middle with a ring around the edge to maintain squish.

Actually no. It looks like the 04 no longer uses the same piston as the 550, unlike the 2001-2003's.
 
70marlin said:
Are sure it's a domed top piston? I just had my 02 fx470e and she is a flat top.

It has a flat spot on the stepped up dome between the valve pockets, otherwise I don't know what to tell you.
 
Now That could be true? I had it out during the last rebuild for cleaning & inspection. The 470 has a high compress isn't like 12:4:1
 
Simon,

What cam was that test bike running that produced 65hp ?

Do you have any experiences of the GW G2/G3 cams ?

I want to get 65hp out of my 2002 650. I got a mikuni pumper carb, big valve head and FP exhaust. Don't know which cam to put in with the Omega piston.

Lloyd
 
Supermoto_Husaberg said:
Simon,

What cam was that test bike running that produced 65hp ?

Lloyd

The 2004 OEM 650 camshaft.

Cheers,
Simon
 
the cam standard from husaberg 2004 650 gives from 2000rpm a lot of power and still goes to 7700 Rpm after that it is going down.(with exhaust system)

max torque at 6000rpm.

What is Omega pisto,and what compression ratio??

greetings Madero
 
Supermoto_Husaberg said:
Simon,

What cam was that test bike running that produced 65hp ?

Do you have any experiences of the GW G2/G3 cams ?

I want to get 65hp out of my 2002 650. I got a mikuni pumper carb, big valve head and FP exhaust. Don't know which cam to put in with the Omega piston.

Lloyd

Oi, you editing your posts after I have already replied???? :D

I don't have any direct experience with the G2/G3 cam.

Simon
 
madero said:
What is Omega pisto,and what compression ratio??

It is a high compression piston made by Omega. If I remember correctly, when it is fitted it produces a slightly higher comp. ratio than the 470 one. It is apparently a "higher" quality item than the 470 OEM.

Cheers,
Simon
 
I don't know Omega here in Belgium.We use Wiseco,or Je or standard ones.

I think for my bike I'm gonna take a 100mm from 650 2003,it has 12.2on 1 with the same stroke(82mm)So from 11.7 to 12.2.

With the 470 the ratio is even more than 12.2,but with a different stroke I don't know how far the valves comes out in cilinderhead,and makes contact with 470 piston.It was not a problem on 2001 and 2003 engines,but what on 2004 engines.(lift cam any different)

If you can give some supporting advice pleads do.(also thanks to Simon)
greeting madero
 

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