- Joined
- Nov 20, 2001
- Messages
- 17,028
- Location
- Ely, England
had this trouble before so when i came to my first bike with a lose gear on the woodruffe key i had no hesitation in using an old cure.
holding a long peice of lockwire, feed the wire to the side of the woodruffe key and then get the gear on and started. then tap the gear down the woodruffe key and at the same time its sliding past the wire. at the end use a carpenters chisel to 'chip' the excess off.
watch for the wire trying to go with the gear and doubling up at the back (shoulder) area on the crank.
if your wire is just a tidge too thick: run it across the face of the bench grinder for a slight 'D' profile.
regards
Taffy