04 Fe550 Rebuild time ?

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Joined
Feb 27, 2005
Messages
177
Location
Perth Western Australia
I have an 04 FE 550 and it has been a fantastic bike.I trail ride and race the odd enduro.I have put 125 hours on the bike and have religously done oil changes, it still runs sweet as the day I brought it.I have noticed that it advised to inspect and replace engine components in the manuel at 60 hours.
Has anyone got any advice as to rebuild time ?
What you would recommend to replace when the engine gets pulled down?
 
plenty of people take the "if it ain't broke don't fix it" attitude.

i don't. my berg had a rocker bearing failure, and from then on, that motor suffered several other failures because metal shavings went through the motor, damaging other bearings. so here is my timeline

1 - rocker bearing fails, causing metal shaving to go right thru the motor. bike is under warranty. 'berg Oz will not pay for dismantling and flushing of motor.

2 - cam bearing failure maybe 20 engine hours later. of course these are located right under where the rocker bearing shved itself to pieces.

3 - Main bearings failed maybe 40 hours after.

basically i can reccommend getting new rocker and cam bearings because it is relatively cheap, and a common place or failure on the 'bergs. if you have been a bit lazy with your valve adjustments(ie have had the valves running tight) then rocker bearing failure will be more likely and i strongly advise you take this precaution.

the owners manual is over kill in most situations, but at 125 hours i think it is time for the above mentioned. splitting the cases to replace mains/CB bearings and rocker bearings again at 200hrs may be a good idea.

OR you can just run it til it blows, but i would advise against it, in light of the likely possibility of doing greater damage.

Have Fun
Jeff
 

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