Destroyed Exhaust Valve Shafts FE 550/08

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Joined
Oct 23, 2006
Messages
210
Location
Vienna-Austria-Europe
ok guys, I need some of your opinions here.
Got my 08 FE550 brandnew, and from the very first start-up, the engine was burning a bit of oil.
So far no problem, as it takes some time for the liner/piston to be matching.
@ about 30 hours, it became better (no smoke when coldstarting or going downhill)
@ about 60 hours starting the cold engine was like starting a cold 2-stroke engine - lot´s of smoke 8O
@ about 80 hours my friends refused to ride behind me, because the smell of burned oil ,now almosr always smoking ->
So I decided to open up the engine to take a look inside

And here´s what I found: :angry:
[attachment=2:26wthqae]scratch on valve stem.JPG[/attachment:26wthqae]
[attachment=1:26wthqae]found the reason, for abnormal oil-consumption.JPG[/attachment:26wthqae]
Both Exhaust-Valves do have a major scratch just above the valve sealing, movement of the valves destroyed the valve-sealings -> oil entered the combustion chamber - oil & carbon deposit:
[attachment=2:26wthqae]scratch on valve stem.JPG[/attachment:26wthqae]
[attachment=0:26wthqae]nice carbon oil deposits @ 80 hours.JPG[/attachment:26wthqae]


engine was never opened before,diasambling was done by a dealer (with me watching)
So here´s my question:
Does anybody have any idea for the reasons of this scratches? Except wrong assembling at the factory?

Peter
 

Attachments

  • scratch on  valve stem.JPG
    scratch on valve stem.JPG
    32.1 KB
  • found the reason, for abnormal oil-consumption.JPG
    found the reason, for abnormal oil-consumption.JPG
    21.2 KB
  • nice carbon oil deposits @ 80 hours.JPG
    nice carbon oil deposits @ 80 hours.JPG
    26.9 KB
looks like the valve spring compressor tool might have pushed the spring cap over to one side?

there are some wicked looking 32mm exhausts on ebay some UK shop selling them :wink: dunno if hes any good though :D
 

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