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April 22nd, 2020, 01:03 AM   #11
Senior Member
ede's Avatar
Joined: Jul 2015
From: Germany

Posts: 137
Thanks: 127

I Ride: Husaberg FE 501 2002
Hi FraserThompson,

the pics you've attached with this message look suitable for an e-start conversion to me. Even though Taffy mentioned it will not provide e-start I guess it will work:
  1. Ignition module has 7 Wires + 1 ignition cable = 8
  2. The coil with part number 250 289 01 was the ignition module for a 2002 FC 550

When you check the wiring diagram inside the parts catalogue page 55, you'll see that the FCe/FXe wiring harness is basically the same as the FSc/FC wiring harness, only with the blue-white cable between starter button and ignition module, closing the starter motor relay (contact pin 1). You'll need a switch to turn on/off the battery circuit (usually the key switch), a regulator/rectifier and off course, the generator needs to have 2 yellow and one blue wire for charging the battery. The FSc/FC-stator only comes with 3 wires (red, green, black) for ignition only, while the other stator has the additional 3 wires.

Besides that, a battery, the starter-motor, a starter-relay and a 10A fuse in case the relay pulls to much current, to not damage the battery. That's it! When you'll go with the harness from the pic you'll have the half of the parts.

Besides that I have to mentioned that Taffy is right when he says, you should make a good kickstarting bike out of it. My e-start also only works when the engine is hot. For cold start I use the kickstarter only! All the e-start stuff is expensive and when the friction clutch gear between starter motor and clutch basket is not set to the right momentum, you can severely damage your gears... happened to me once!


Originally Posted by FraserThompsom View Post
Hi guys,

Good news (bad news for my dignity), I was being special with the kick start, I was not truly finding TDC when I though that I was.

I'd kick the kick start half way through and it would stop completely, so I let the kick start rose yo the top and decompressed it by an inch and away she went.

This morning she went on around the third kick.

In regards to the electric start, I have found this for sale (as per my private message Taffy).

Would this the past of the loom I need? (Just collating parts at the moment until I collect them all lol)

Thanks again!
Attached Files
File Type: pdf 2001-2002_PARTS_en.pdf (6.94 MB, 0 views)
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electrical, fe650, kick, kick start, loom, start, wiring

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