Husaberg
Go Back   Husaberg Forum > Mechanical and Technical > Mechanical

Mechanical Mechanical Forum - spinning bits and gyrating bobs


Reply
 
LinkBack Thread Tools Display Modes
October 29th, 2008, 01:35 AM   #1
Junior Member
 
Joined: Oct 2008
From:

Posts: 2
Thanks: 0

I Ride:
Malfunction electric start,OK Startmotor,OK Battery,NO START

Hello and regards from Norway. Sorry if the forum post is'nt new

I have a 04 Husaberg FE 650. It runs fine and start well with the kick start, but not on the electric start. If the motor is warm the electric start works sometimes.

Startmotor: Yamaha R6(starter motor)

Battery: YTZ7S gel-cel

When i press the electric start motor i can hear that only the starter motor turns, and not the engine. I have checked the starter motor and have a new battery. The relay is also ok.
I have downloaded the 04 workshop manual and seen on the left side of the engine if there may be some components there that may be the problem.

Dont have a lot of experience in mechanics so if anyone have a suggestion of what the problem may be?

Can it be the starter drive/freeweel/freeweel hub?
(Husaberg 04 Repair manual page D22)

Sincearly AWelland [/img]
Attached Thumbnails
Malfunction electric start,OK Startmotor,OK Battery,NO START-left-side-engine.jpg  
AWelland is offline  
 
October 30th, 2008, 01:18 AM   #2
Senior Member
 
Joined: Jun 2008
From: Argyll , Scotland

Posts: 102
Thanks: 0

I Ride:
Hi, i think your on the right track there, if the motor turns and the engine doesn't its probably the sprague clutch that sits in the larger of the two gears on the picture. You'll have to remove the clutch basket to get at the assymbly which is best done with a clutch holding tool, if your not to confident with the spanners it might be a job for a macomic. search the mechanical forum for previous threads, and theres bound to be something in the Doc about it.
Cheers,
Jockular.
jockular is offline  
October 30th, 2008, 01:33 AM   #3
Senior Member
 
Joined: Nov 2003
From: The Netherlands

Posts: 108
Thanks: 0

I Ride:
I had the same problem with my 03. Have a close look at wheel #1 on the picture, it consists of two gears which are connected by a bolt and nut. Normally there is no movement between these 2 gears. In case of a backfire, or something like that, the bolt will break (hard to see) and that's the end of the story. It's not a cheap part but easy to replace.
Good luck.
Cheesehead is offline  
October 30th, 2008, 09:15 AM   #4
Moderator
 
ned37's Avatar
 
Joined: Dec 2004
From: back in cottonwood, az

Posts: 2,296
Thanks: 180

I Ride: '08 HUSKY te610
the 04 450 came from the factory with a substandard torque limiter (item #1). not sure if the 650 was included in the problem, but wouldn't be surprised. the solution requires pulling it out (doesn't require clutch removal), disassembling it (use heat), adding a .015" shim, and reassembly. do a search on torque limiter (sparks) and see the doc.
ned37 is offline  
November 3rd, 2008, 10:54 AM   #5
Junior Member
 
Joined: Oct 2008
From:

Posts: 2
Thanks: 0

I Ride:
Thank you very much for the reply's.

Found a better picture of the electric start system.
Attached Thumbnails
Malfunction electric start,OK Startmotor,OK Battery,NO START-electric-starter.jpg  
AWelland is offline  
November 3rd, 2008, 01:56 PM   #6
Senior Member
 
Joined: Nov 2001
From: Ely, England

Posts: 15,380
Thanks: 394

I Ride: Husaberg FE501e 2003
if you send me the #1 and #2 i will repair them for you. that's all that's wrong with your bike. i've PM'd you.

regards

Taffy
Taffy is offline  
Reply

  Husaberg Forum > Mechanical and Technical > Mechanical

Tags
battery, electric, malfunction, start, startmotor



Thread Tools
Display Modes


Similar Threads
Thread Thread Starter Forum Replies Last Post
Fc 600 is electric start possible senna1 SuperMoto 7 November 27th, 2012 12:53 AM
how can i start with electric start to my husaberg 650e naturalturk Tech 2 January 3rd, 2010 10:28 AM
Electric start on a 550 -02. jampe Electrical 2 October 14th, 2008 11:49 PM
Electric Start Malfunction 650Montana Electrical 9 June 13th, 2008 04:25 PM
kick start, electric start problem vinman1513 Mechanical 1 March 15th, 2006 01:42 PM


Facebook Twitter Google+ RSS Feed