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August 3rd, 2018, 02:27 PM   #1
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2009 450fe engine rebuild

Hi All. Hopefully this serves as my introduction as well. I have been on a 2009 450fe for 2 years now. Epic bike done some great riding in NZ. The bike is coming up on 230h and has run without fault. Had the clearence checked months ago and was perfect. I dont do hard riding since im quite average. Im just trying to guage when I can expect to do a rebuild? Anything else like shocks need checking? I have been doing plugs oils filters bearings but not much more. Thanks for any input! Cheers
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August 3rd, 2018, 03:36 PM   #2
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Welcome Jako,

A little premature on the rebuild mate. Do at least another 230hrs and consider it then.

450EXC piston kit and gaskets will do the job.

Suspension service wouldn’t be a bad idea.
Thanks from jon andersson and tourist
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August 3rd, 2018, 10:17 PM   #3
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Thanks Alan. The whole thing? Just the top end?
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August 3rd, 2018, 10:31 PM   #4
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Top end.

They are a very robust motor.

Last edited by Alan; August 3rd, 2018 at 10:33 PM.
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August 6th, 2018, 01:30 AM   #5
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I concur. No need to open up the engine before 500h unless something out of the ordinary or you start to get some kind of symptoms.
It can however be a good idea to tear the bike down so you can grease up stems and have a closer look at the loom. After 45h I normally find atleast one rubbed cable.
Thanks from tourist and Alan
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