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July 6th, 2015, 08:12 AM   #11
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The idea with foam filter in the breather hose sounds good - thanks!
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July 6th, 2015, 09:03 AM   #12
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Hi

The pre-04 ones didn't had that protection


ZAGA
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July 6th, 2015, 12:59 PM   #13
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Better pictures.
I do not know if it is broken or eaten by a chain?




After grinding with Dremel.
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July 6th, 2015, 06:54 PM   #14
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That area holds the tensioner in place, if you put
the tensioner in its place it comes flush with the top face
of the head, the rocker cover acts as a cap to help hold
the tensioner in place vertically.
It looks to me as if for some reason the tensioner was sticking
up a bit when the rocker cover was bolted down hence breaking
that piece out.
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July 6th, 2015, 07:30 PM   #15
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My vote is for snapped off. Not ground down. Did you find the suspect piece?
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July 7th, 2015, 12:48 AM   #16
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Probably spanner won
I checked his theory and makes sense. Look at the pictures.
When the slide is vertical everything is good. But when you move to the side it extends beyond the head.
Probably he knocked into the metal until broke.
I have not found this piece of aluminum. Only small chips. Probably it has been milled through the gears

slide in normal position

slightly diagonally

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July 7th, 2015, 01:09 AM   #17
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old picture that shows the a small depression after beats by the chain slide?
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July 7th, 2015, 03:48 AM   #18
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Looks like the engine did a custom mod without your knowledge. Nice!
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cover, hole, inside, valve



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