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May 5th, 2018, 04:30 PM   #1
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Husaberg 650 Kickstarter

Hello. The kickstarter spring broke, so i have to replace it. The problem is i don't know how to tension the spring. I can't find any instructions on how to do it. The kickstarter would'nt return. I really need some help
2005 Husaberg 650FE
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May 5th, 2018, 05:46 PM   #2
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The way I do it is to put the spring and the kickstart shaft in place (not all the way in so you can get past the sledge) without any tension on the spring, then use the kickstart lever to tension the spring until you can block the shaft behind the sledge, and then assemble the rest of the parts.
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May 5th, 2018, 06:06 PM   #3
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Attached is the page from the 2005 repair manual showing how to install and pre load the spring.
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File Type: pdf img007.pdf (488.6 KB, 16 views)
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May 7th, 2018, 03:44 AM   #4
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hello Stror

I have a video of doing this job on the Taffmeisters facebook apge in the 'video' section.

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