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September 15th, 2010, 05:10 PM   #11
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Re: Ignition prb: CDI FS650 '04 interchangeability

Originally Posted by Taffy
0.75mm is the gap you need between the staple and the flywheel so the bottom left photo is the important photo.

not sure what it is but always try the cheapest stuff first so a plug, plug cap and lead are the first three.

then try and get someone who will swop parts for you to test, this is cheaper than buying new items.

regards

Taffy
I don't think there is a problem with the pickup. I measured it's resistance and was perfect. The gap seams to be ok, but i'll measure the distance to make sure.

Next thing i'll check is the plug cap and lead, the plug is allready changed.

I have a friend with ah 650 '05 en 650 '08. Do they have both the same type CDI?
Are there interchangeable? I don't want to have to buy 2 CDI's...


Thx for the tips!
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September 15th, 2010, 05:17 PM   #12
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Re: Ignition prb: CDI FS650 '04 interchangeability

Originally Posted by sparks
Hi,

Did you change the pick up as well as the stator?, these pick ups generally work or they don't, but could be acting intermittent when the engine gets warm/hot.

Failing that it could be the cdi, when you say the engine cuts out then restarts when you drop the clutch and seems ok, when the engine actually stops it resets the processor within the cdi, if so sounds like a dry joint within the cdi.

Regards

Sparks.
No I didn't change the pick up, because it has the same resistance than the manual.

The CDI is moulded in a plastic. So before i break it open to fix the problem, i want to make sure the CDI is the cause. Do you have experience with CDI repairs?

I found about CDI repair. When I red this, i think it's better to invest in a new CDI...
http://www.thumpertalk.com/forum/archiv ... 84367.html
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September 15th, 2010, 06:02 PM   #13
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Re: Ignition prb: CDI FS650 '04 interchangeability

According to the part manuals the CDI was changed in 2005 at the same time the new crank came.
But the stator and everything else has the same part no.

My guess is that it should work but this CDI might have a higher revlimit.

But this is only a guess.
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April 10th, 2011, 11:08 AM   #14
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Re: Ignition prb: CDI FS650 '04 interchangeability

Just to inform everybody who has the same problem, and all who helped me searching the problem:
I bougth a new CDI and all problems were solved! (225)

Thx all!
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June 6th, 2013, 02:29 PM   #15
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Re: Ignition prb: CDI FS650 '04 interchangeability

Thanks a million for your detailed post and for sharing the solution to your problems. I'm going down exactly the same route as you. Just ordered a new CDI, fingers crossed for it being my solution as well
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